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PPE Fall Protection Harness

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Fall Protection Harness: Inspection, Maintenance, and Safe Usage ================================================================

Date: 2025-12-18

Duration: \[DURATION] minutes

Presenter: \[PRESENTER NAME]

Location: \[LOCATION]

Objective


To ensure all employees understand the proper procedures for inspecting, maintaining, and safely using fall protection harnesses to prevent falls and injuries.

Introduction


Falls are a leading cause of workplace injuries. Proper use of fall protection harnesses is critical for safety when working at heights. This toolbox talk covers essential guidelines for harness inspection, maintenance, and safe usage.

Key Points


  • Pre-Use Inspection: Before each use, inspect the harness for any signs of damage, wear, or defects. Check the webbing for frays, cuts, burns, or broken stitching. Inspect D-rings and buckles for bends, cracks, or corrosion. [1]

[1] [2]

  • Proper Fit: Ensure the harness fits snugly but allows freedom of movement. Adjust straps so the harness is neither too tight nor too loose. Tuck in all loose straps to prevent snagging or tripping. [1]
  • Anchorage Points: Always connect to a secure anchorage point that can support at least 5,000 pounds per person attached. Ensure the anchorage point is directly above you to minimize swing fall hazards. [5]
  • Lanyard Use: Use the correct lanyard for the job. Keep lanyards as short as possible to reduce fall distance. Ensure the lanyard is compatible with the harness and anchorage point. [1]
  • Harness Maintenance: Clean the harness with mild soap and water. Store the harness in a cool, dry place away from direct sunlight and chemicals. Follow the manufacturer's instructions for cleaning and storage.
  • Donning the Harness: When donning the harness make sure that all buckles are connected and secure. The D-ring should be located between the shoulder blades. [2]

Hazard Identification


  • Damaged Harness: Failure of the harness during a fall, leading to serious injury or death.
  • Improper Fit: Harness may not function correctly, increasing the risk of injury during a fall.
  • Incorrect Usage: Failure to properly attach the harness to an appropriate anchor point, resulting in a fall without protection.
  • Swing Fall: Swinging during a fall can cause severe impact injuries against structures or the ground.

Control Measures


  • Regular Inspections: Conduct daily pre-use inspections and periodic formal inspections by a competent person. Document all inspections.
  • Proper Training: Provide comprehensive training on harness inspection, fitting, use, and maintenance. Ensure workers understand fall hazards and control measures. [3]
  • Use of Correct PPE: Ensure the correct type of harness (e.g., fall arrest, work positioning) is selected for the task. Verify that all components of the fall protection system are compatible. [6]
  • Promptly Replace Damaged Gear: Immediately remove damaged or defective harnesses from service. Do not attempt to repair damaged equipment; replace it with new, certified equipment.

Personal Protective Equipment (PPE) Requirements


  • Full Body Harness: Must be worn when working at heights where there is a risk of falling. Ensure it is correctly fitted and adjusted. [4]
  • Lanyard: Connects the harness to the anchorage point. Use a shock-absorbing lanyard to reduce impact force in a fall. [1]
  • Safety Glasses: Wear safety glasses or goggles to protect your eyes from dust and debris during inspection and use.

Real-World Example or Case Study


A worker did not inspect his harness before use and discovered a torn strap during a fall. The harness failed, resulting in serious injuries. Regular inspections could have prevented this incident.

Group Discussion


Discuss the following questions:

  1. What are the key signs of damage to look for during a harness inspection?
  2. How do you ensure your harness fits correctly?
  3. What type of anchorage points are suitable for our work?
  4. What is our emergency rescue plan if a fall occurs?

Emergency Procedures


  1. If a fall occurs, immediately activate the emergency response system.
  2. Ensure the fallen worker receives prompt medical attention. [3]
  3. Have a rescue plan in place to retrieve a suspended worker safely and quickly. [3]

Summary


Recap of main points:

  • Always inspect your harness before each use. [2]
  • Ensure the harness fits properly and is correctly adjusted. [1]
  • Use a secure anchorage point. [5]
  • Know and follow emergency procedures.

Action Items


Specific actions participants should take:

  1. Inspect your fall protection harness before each use, paying close attention to webbing, D-rings, and buckles.
  2. Report any damaged or defective equipment immediately to your supervisor.
  3. Participate actively in all fall protection training programs.

Report all hazards, near-misses, and incidents to your supervisor immediately.

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6 source record(s)

Sources used for this answer

[1] An Introduction to Personal Fall Protection Equipment

Page 11

Open source document

Source excerpt

# Full body harnesses (cont.) ## Webbing Look for frayed, cracked, cut, burned, or damaged webbing, and loose or broken stitching. ## D-rings Look for bent, cracked, nicked, or gouged rings. ## Manufacturer's label Inspect the manufacturer's label on the harness. The manufacturer's label on a CSA-approved full body harness will contain the following information: - Manufacturer or vendor identification • Size of the harness • Date the harness was manufactured • Model number Some harnesses are designed to serve more than one purpose. Check the manufacturer's label for the harness's classification. Group A - Fall arresting Group D Controlled descent Group E-Confined entry (raising and lowering) Group L - Ladder climbing Group P - Work positioning Note: A full body harness that meets CSA Standard Z259.10 is acceptable to WorkSafeBC. ## Putting on a full body harness Adjust all hardware and straps so the harness fits snugly, but still lets you move freely. Tuck in all loose straps so they don't snag or cause you to trip. Hook on to the harness D-ring (marked "A") designed to arrest falls. ## Lanyards and anchors A lanyard is a flexible line of webbing or a synthetic or wire rope used to secure a safety belt or full body harness to a lifeline or anchor. ## Using the right lanyard A lanyard that meets the requirements of CSA Z259.1 is acceptable to WorkSafeBC. Keep lanyards as short as possible to reduce the distance you could fall. Try to arrange the lanyard to limit a free fall to no more than 1.2 m (4 ft.) in a fall arrest situation. When using a wire rope lanyard for fall arrest, a personal shock absorber must be incorporated as part of your personal fall protection system in order to keep the arrest force at a safe level. An Introduction to Personal Fall Protection Equipment -6-

[2] Fall protection for construction activities

Page 27

Open source document

Source excerpt

# Crane- and derrick-suspended personnel platforms (cont.) ## What is a fall protection system? (cont.) • Catch platforms. Though not covered in Subdivision 3/M, catch platforms, which consist of a stable platform and an attached standard guardrail, can protect workers when other systems or methods are not feasible. • Covers for holes. Simple and effective when they are capable of supporting, without failure, at least twice the weight of employees, equipment, materials that may be imposed on the cover at one time, and are properly installed. Rigid covers prevent workers from falling through temporary holes, openings, and skylights in walking/working surfaces. - Fences and barricades. Use a fence or similar barricade to keep people away from wells, pits, and shafts or other similar excavation. ## What to consider when selecting a fall protection system Appropriate fall protection systems have the following characteristics: • They are affordable. • They offer the least interference with workers' tasks or activities. • They prevent falls or protect workers who do fall from serious injury and death. Wherever possible, eliminate fall hazards. Identify hazards that you can't eliminate and evaluate each one. The evaluation will help you determine appropriate fall protection systems for your worksite. Consider the following: • What is the fall distance from the walking/working surface to the next lower level? - How many workers are exposed to the hazard? • What tasks and work areas are associated with the hazard? • How will the workers move - horizontally, vertically, or in both directions to do their tasks? • Are secure anchorages available or can they be easily installed near the hazard? - Are there other hazards near the work area, such as overhead power lines? • How will workers be promptly rescued if they are suspended in a personal fall-arrest system? ## Personal fall-arrest systems A personal fall-arrest system (PFAS) generally consists of an anc

[3] An Introduction to Personal Fall Protection Equipment

Page 10

Open source document

Source excerpt

# Full body harnesses (cont.) ## Using the right full body harness A full body harness designed to arrest falls should have • A back-mounted D-ring located between the shoulder blades • The letter "A" stenciled on each shoulder strap below the D-ring • An arrow stenciled above each letter "A" pointing up at the D-ring The arrows on the shoulder straps point to the only D-ring on the harness designed to safely arrest a fall. This is a full body harness worn to arrest falls. Note that the D-ring is located between the shoulder blades. ## Inspecting your full body harness Inspect your harness before each use. Check the buckles, the webbing, the D-rings, and the manufacturer's label for additional user information. If the harness is damaged or worn, do not wear it. ## Buckles Many full body harnesses have interlocking buckles called friction buckles. Look for bent, cracked, or nicked buckles. Test the buckles to make sure the coupling is secure. An Introduction to Personal Fall Protection Equipment -5-

[4] Fall Protection - Fall Protection Plan (General)

Page 6

Open source document

Source excerpt

# What are elements to consider when writing a fall protection plan? (cont.) ## Who has responsibilities for fall hazards? (cont.) - Inspect your personal fall protection system before each use. - Protect the protective equipment from damage where possible (e.g., make sure the lifeline or lanyard is protected from sharp edges, heat, flame, or corrosive substances). - Notify the supervisor or employer of any broken, defective, or missing protective equipment. - Be aware of your right to refuse unsafe work. ## Does the fall protection plan include training for those working at heights? Many jurisdictions require workers who will be working at heights to receive training. Ontario and Newfoundland both require this training to be delivered by approved providers. Please see the Fall Protection - Legislation for Training Requirements for more details. Even if training is not specifically required for those working at heights, it is still a very important part of fall protection. Selecting the proper personal protective equipment is complex and understanding how to wear and use the equipment is not always intuitive. Workers and employers must understand how and when their equipment should be maintained, and how to identify damage or incorrectly assembled systems. Users must also have a clear understanding of how to work safely on equipment such as elevated platforms, lifts and scaffolds. ## Does the fall protection plan include a rescue plan? Often after a fall is arrested, the worker remains suspended in the air and will need to be rescued by others. In other situations, the fallen worker could have injuries that require first- aid. A rescue plan will detail how to return fallen workers to a place of safety while keeping rescuers safe. Like other forms of emergency planning, it is essential that everyone understands their role and what they must do after a fall. Before beginning the at heights work, discuss the situation with local emergency services to see if

[5] Fall Protection - Fall Protection Plan (General)

Page 5

Open source document

Source excerpt

# What are elements to consider when writing a fall protection plan? (cont.) ## Who has responsibilities for fall hazards? (cont.) - Educate and train workers and supervisors to understand and properly fulfill their role in fall protection and prevention. Workers should have easy access to policies and procedures so the directions can be reviewed when needed. - Make sure workers are instructed in all of the fall-protection methods or systems used and, in the post-fall rescue procedure before being allowed into an area where there is a risk of falling. - Make sure the fall-arresting system consists of the required components, including full body harness, self-retracting lanyard, energy absorbing lanyard or lanyard and energy absorber, and appropriate anchor point or horizontal life line. - Make sure all protective equipment, clothing or devices are provided, used, and maintained in good condition. - Make sure PPE is used effectively according to the policies and procedures, legal requirements, and the manufacturer's specifications. - Review and amend the fall protection plan when necessary, on a regular schedule. - Review and amend the fall protection plan after relevant workplace changes. - Review and improve the fall protection plan after each fall or near-miss incident. A supervisor must: - Make sure workers follow applicable legal requirements and the workplace policy and procedures regarding fall protection. - Inform workers about fall hazards and how to work safely at heights. - Make sure workers use and know how to wear the appropriate fall protection equipment. - Act on information provided by workers (e.g., safety concerns about the situation, when equipment is broken, defective, or missing, etc.). - Participate in fall protection planning where relevant and when requested. A worker must: worker must: - Alert the supervisor about previous unidentified fall hazards before beginning or continuing any work. - Participate in fall pr

[6] An Introduction to Personal Fall Protection Equipment

Page 9

Open source document

Source excerpt

# Contents (cont.) ## Putting on a safety belt Before putting the belt on, make sure you have the right size. Fasten the belt snugly around your waist. Wear it high on your waist, not low around the hips or pelvic area. Position the belt buckle at the front of your body, and make sure the belt tail is secure in the belt loop and not hanging out loosely. # Full body harnesses ## When to use a full body harness When using personal fall protection equipment, wear a full body harness if you are at risk of falling. A full body harness consists of straps passed over the shoulders, across the chest, and around the legs. In a fall, a full body harness protects you more than a safety belt, because it distributes the force of impact over a greater area of your body. An Introduction to Personal Fall Protection Equipment - 4-

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