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Pump jack safe work plan

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Pump Jack Operations Safe Work Procedure ========================================

Document Number: \[SWP-NUMBER]

Revision Date: \[DATE]

Next Review Date: \[NEXT REVIEW DATE]

Department: \[DEPARTMENT NAME]

1\. Scope


This safe work procedure (SWP) outlines the safety requirements for the erection, use, and dismantling of pump jack scaffolds in construction and maintenance activities. It includes hazard identification, risk assessment, control measures, and emergency procedures to ensure worker safety. This SWP applies to all personnel involved in pump jack operations. Pump jack scaffolds are suitable for light-duty work, such as painting, siding, and window installation, on residential and commercial buildings. This SWP does not cover the use of pump jack scaffolds for heavy construction or demolition work, or in environments with high winds or other adverse weather conditions.

2\. Definitions


Pump Jack Scaffold A supported scaffold consisting of a platform supported by vertical poles and movable brackets. The brackets are raised and lowered by a pump mechanism, allowing workers to adjust the height of the platform. Competent Person An individual who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them. Fall Protection Equipment, systems, or procedures used to prevent workers from falling from heights or to minimize the severity of injuries if a fall occurs.

3\. Responsibilities


3\.1 Supervisors

  • Ensure that all workers are adequately trained and competent in the safe use of pump jack scaffolds.
  • Conduct regular inspections of pump jack scaffolds to identify and correct any defects or hazards.
  • Enforce the use of required personal protective equipment (PPE) by all workers.
  • Ensure that the pump jack scaffold is erected and used according to the manufacturer's instructions and relevant safety regulations.
  • Conduct pre-job briefings to discuss potential hazards and safety measures with the work crew.

3\.2 Workers

  • Participate in required training and demonstrate competency in pump jack scaffold operations.
  • Inspect the pump jack scaffold and all components before each use and report any defects or hazards to the supervisor.
  • Use all required personal protective equipment (PPE) as instructed.
  • Follow all safe work procedures and instructions provided by the supervisor.
  • Report any unsafe conditions or practices to the supervisor immediately.

3\.3 Health and Safety Representative

  • Participate in regular safety meetings and inspections related to pump jack operations.
  • Assist in the development and review of safe work procedures for pump jack scaffolds.
  • Investigate incidents and near misses involving pump jack scaffolds and recommend corrective actions.
  • Promote a culture of safety and encourage workers to report hazards and concerns.

4\. Potential Hazards and Risks


HazardRiskControl Measures
Falls from heightSerious injury or death from falling off the scaffold platform.Install guardrails on all open sides and ends of the platform. Ensure workers use personal fall arrest systems (PFAS) with proper anchorage points. Maintain three points of contact when climbing.
Scaffold collapse [1]Scaffold failure due to overloading, improper assembly, or damaged components.Ensure the scaffold is erected on a stable and level surface. Do not exceed the maximum load capacity. Inspect all components before use and replace any damaged parts. Use rigid triangular bracing at the top and bottom of the poles.
Falling objectsWorkers below being struck by falling tools, materials, or debris.Use toe boards on the platform to prevent objects from rolling off. Establish a drop zone and prohibit workers from entering the area below the scaffold. Secure all tools and materials to prevent them from falling.
Electrical hazardsElectrocution from contact with overhead power lines or faulty electrical equipment.Maintain a safe distance from power lines. Inspect electrical tools and cords for damage before use. Use ground fault circuit interrupters (GFCIs).
Pole slippage [1]The pump jack poles can slip, especially when wet, leading to scaffold instability and potential falls.Ensure poles are plumb and secured to the structure with rigid triangular bracing. Install mending plates at all splices to prevent slippage.
Material failure [2]Brackets, braces, and accessories failing due to being made from unsuitable materials.Ensure pump jack brackets, braces, and accessories are made from metal plates and angles.
Slippage of pump jack brackets [2]Failure or slippage of pump jack brackets can lead to falls.Ensure pump jack brackets have two positive gripping mechanisms to prevent any failure or slippage.
Passing installed bracing [2]Compromised stability when moving pump jacks past bracing.Install an additional brace approximately four feet above the brace to be passed and leave it in place until the original brace is reinstalled.

5\. Personal Protective Equipment (PPE)


All workers must wear the appropriate PPE for the task.

  • Hard Hat: Provides head protection from falling objects and impacts. Must meet ANSI Z89\.1 standards. Inspect before each use for cracks, dents, or damage.
  • Safety Glasses: Protects eyes from dust, debris, and chemical splashes. Must meet ANSI Z87\.1 standards. Ensure proper fit and clear visibility.
  • Safety Shoes: Provides foot protection from impacts, punctures, and slips. Must meet ASTM F2413 standards. Ensure slip-resistant soles and proper fit.
  • Gloves: Protects hands from cuts, abrasions, and chemical exposure. Select appropriate glove type based on the task (e.g., leather gloves for general work, chemical-resistant gloves for handling chemicals).
  • Fall Protection Harness: Full body harness with lanyard and appropriate anchorage for fall arrest. Must meet ANSI Z359\.1 standards. Inspect before each use for damage, wear, or defects.
  • Hearing Protection: Earplugs or earmuffs to protect against noise exposure. Required when noise levels exceed 85 dBA. Ensure proper fit and consistent use.

Inspect all PPE before each use for damage, wear, or defects. Replace any damaged PPE immediately. Clean and maintain PPE according to the manufacturer's instructions. Store PPE in a clean, dry place when not in use.

6\. Equipment and Tools


All equipment and tools must be in good working condition and inspected before each use.

  • Pump Jack Brackets: Metal brackets used to support the platform. Ensure they have two positive gripping mechanisms to prevent slippage. [2]
  • Wooden Poles: Straight-grained wood poles free of defects. Use wooden poles up to 30 feet. [1]
  • Triangular Braces: Rigid triangular braces used to secure the poles to the structure. Install at the top, bottom, and other points as necessary. [1]
  • Mending Plates: Used at all splices to develop the full strength of the member when splicing two by fours together to make a pole. [2]
  • Guardrails: Toprails and midrails to prevent falls from the platform. Ensure they meet height and strength requirements. [1]

Inspect all equipment and tools before each use for damage, wear, or defects. Remove any damaged equipment from service immediately. Maintain equipment according to the manufacturer's instructions. Keep tools clean and properly stored.

7\. Pre-Job Requirements


7\.1 Training and Competency

Training and Competency: All workers involved in pump jack operations must receive adequate training and demonstrate competency in the following areas: pump jack scaffold assembly, inspection, and use; fall protection equipment and procedures; hazard identification and control; emergency procedures. Training records must be maintained and readily available. [4]

7\.2 Pre-Job Briefing

Pre-Job Briefing: A pre-job briefing must be conducted before beginning any pump jack operations. The briefing should include a review of the safe work procedure, potential hazards, control measures, and emergency procedures. All workers must participate in the briefing and acknowledge their understanding of the requirements.

7\.3 Work Area Preparation

Work Area Preparation: Before beginning pump jack operations, the work area must be inspected and prepared to ensure a safe working environment. This includes: ensuring the ground or supporting surface is level and stable; identifying and mitigating any potential hazards (e.g., overhead power lines, unstable structures); establishing a controlled access zone (CAZ) around the scaffold.

8\. Safe Work Procedure Steps


  1. Pre-Erection Inspection: Inspect all pump jack components (brackets, poles, braces, platforms) for damage, wear, or defects. Replace any damaged components before use. Ensure the poles are straight-grained and free of shakes, large loose or dead knots, and other defects which might impair strength. [2]
  2. Surface Preparation: Ensure the ground or supporting surface is level, stable, and capable of supporting the scaffold load. Use mud sills or other supports as needed to distribute the load.
  3. Pole Erection: Erect the poles plumb and secure them to the structure using rigid triangular bracing at the top, bottom, and other points as necessary. Ensure proper spacing between poles according to the manufacturer's instructions. [1]
  4. Bracket Installation: Install the pump jack brackets onto the poles, ensuring they are securely attached and properly aligned. Verify that the brackets have two positive gripping mechanisms to prevent slippage. [2]
  5. Platform Installation: Install the platform planks, ensuring they are fully planked and securely attached to the brackets. Do not use work benches as scaffold platforms. [1]
  6. Guardrail Installation: Install guardrails on all open sides and ends of the platform. Ensure the guardrails meet height and strength requirements. A workbench may be used as a toprail only if it meets the toprail requirements. [1]
  7. Fall Protection: Ensure workers use personal fall arrest systems (PFAS) with proper anchorage points. Inspect the PFAS before each use for damage, wear, or defects.
  8. Safe Use: Do not exceed the maximum load capacity of the scaffold. Maintain three points of contact when climbing. Do not sit or stand on workbench platforms. [1]
  9. Adjusting Height: When the pump jack has to pass bracing that's already installed, install an additional brace approximately four feet above the brace to be passed and leave it in place until the original brace is reinstalled. [2]
  10. Dismantling: Dismantle the scaffold in a reverse order of the erection process. Inspect all components for damage during dismantling. Ensure that materials are lowered safely and do not pose a hazard to workers below.

9\. Precautions and Safety Measures


  • Conduct a thorough hazard assessment of the work area before beginning any pump jack operations. Identify potential fall hazards, electrical hazards, and other risks. [3]
  • Ensure that all workers are trained in the safe use of pump jack scaffolds and fall protection equipment. Training should include proper assembly, inspection, and use of the equipment. [6]
  • Establish a controlled access zone (CAZ) around the scaffold to prevent unauthorized access and protect workers below from falling objects. [7]
  • Regularly inspect the pump jack scaffold and all components for damage, wear, or defects. Remove any damaged components from service immediately.
  • Maintain good housekeeping practices around the scaffold to prevent slips, trips, and falls. Keep the platform clear of debris, tools, and materials.

10\. Emergency Procedures


10\.1 General Emergency Response

In the event of an emergency, immediately stop work and assess the situation. Evacuate the area if necessary and contact emergency services. Provide first aid to any injured workers and ensure they receive prompt medical attention.

10\.2 Specific Emergency Scenarios

  • Worker falls from the scaffold and is suspended in a fall arrest harness.: Immediately initiate rescue procedures. Do not leave the worker suspended for an extended period. Trained rescuers should use appropriate rescue equipment to safely lower the worker to the ground. Provide first aid and medical attention as needed. [5]
  • Scaffold collapse.: Evacuate the area immediately. Account for all workers. Contact emergency services and provide first aid to any injured workers. Investigate the cause of the collapse and take corrective actions to prevent future incidents.
  • Electrical contact.: Immediately de-energize the circuit if possible. Use non-conductive tools to separate the worker from the electrical source. Contact emergency services and provide first aid. Ensure the electrical equipment is inspected and repaired before resuming work.

11\. Incident Reporting and Investigation


All incidents, including near misses, must be reported to the supervisor immediately. The supervisor will complete an incident report and submit it to the safety department. The incident report should include a detailed description of the incident, the cause of the incident, and any corrective actions taken.

A thorough investigation will be conducted for all incidents to determine the root cause and prevent recurrence. The investigation team will include representatives from management, safety, and the work crew. The investigation will involve interviewing witnesses, reviewing documentation, and inspecting the work area. A written report will be prepared outlining the findings and recommendations.

Approved by: \[NAME AND POSITION]

Date: \[APPROVAL DATE]

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7 source record(s)

Sources used for this answer

[1] Hazard Communication Plan

Page 2

Open source document

Source excerpt

# Training employees about chemical hazards Before they start their jobs or are exposed to new hazardous chemicals, employees must attend a hazard communication training that covers the following topics: • An overview of the requirements in Oregon OSHA's hazard communication rules. • Hazardous chemicals present in their workplace. • Any operations in their work area where hazardous chemicals are used. • The location of the written hazard communication plan and where it may be reviewed. • How to understand and use the information on labels and in Safety Data Sheets. • Physical and health hazards of the chemicals in their work areas. • Methods used to detect the presence or release of hazardous chemicals in the work area. • Steps we have taken to prevent or reduce exposure to these chemicals. • How employees can protect themselves from exposure to these hazardous chemicals through use of engineering controls/work practices and personal protective equipment. • An explanation of any special labeling present in the workplace. • - Emergency procedures to follow if an employee is exposed to these chemicals. [name of person or job title responsible for managing the training program] is responsible to ensure that employees receive this training. After attending the training, employees will sign a form verifying that they understand the above topics and how the topics are related to our hazard communication plan. ## Informing employees who do special tasks Before employees perform special (non-routine) tasks that may expose them to hazardous chemicals, their supervisors will inform them about the chemicals' hazards. Their supervisors also will inform them about how to control exposure and what to do in an emergency. The employer will evaluate the hazards of these tasks and provide appropriate controls including Personal Protective Equipment all additional training as required. Examples of special tasks that may expose employees to hazardous chemicals include

[2] Fall Protection - Fall Protection Plan (General)

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# What are elements to consider when writing a fall protection plan? (cont.) ## Who has responsibilities for fall hazards? (cont.) - Inspect your personal fall protection system before each use. - Protect the protective equipment from damage where possible (e.g., make sure the lifeline or lanyard is protected from sharp edges, heat, flame, or corrosive substances). - Notify the supervisor or employer of any broken, defective, or missing protective equipment. - Be aware of your right to refuse unsafe work. ## Does the fall protection plan include training for those working at heights? Many jurisdictions require workers who will be working at heights to receive training. Ontario and Newfoundland both require this training to be delivered by approved providers. Please see the Fall Protection - Legislation for Training Requirements for more details. Even if training is not specifically required for those working at heights, it is still a very important part of fall protection. Selecting the proper personal protective equipment is complex and understanding how to wear and use the equipment is not always intuitive. Workers and employers must understand how and when their equipment should be maintained, and how to identify damage or incorrectly assembled systems. Users must also have a clear understanding of how to work safely on equipment such as elevated platforms, lifts and scaffolds. ## Does the fall protection plan include a rescue plan? Often after a fall is arrested, the worker remains suspended in the air and will need to be rescued by others. In other situations, the fallen worker could have injuries that require first- aid. A rescue plan will detail how to return fallen workers to a place of safety while keeping rescuers safe. Like other forms of emergency planning, it is essential that everyone understands their role and what they must do after a fall. Before beginning the at heights work, discuss the situation with local emergency services to see if

[3] WAC 296-874-[redacted postal code] - Meet these requirements when using pump jack scaffolds

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Open source document

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- WAC 296-874-[redacted postal code] Meet these requirements when using pump jack scaffolds. (1) You must make sure pump jack brackets, braces, and ac- cessories are made from metal plates and angles. (2) You must make sure pump jack brackets have two positive grip- ping mechanisms to prevent any failure or slippage. (3) You must secure poles to the structure using rigid triangular bracing or the equivalent located at all of the following: (a) Top; (b) Bottom; (c) Other points on the pole as necessary. (4) You must do both of the following when the pump jack has to pass bracing that's already installed: (a) Install an additional brace approximately four feet (1.2 m) above the brace to be passed. (b) Leave it in place until: (i) The pump jack has been moved; and (ii) The original brace is reinstalled. (5) You must make sure work benches are not used as scaffold platforms. - Note: A work bench may be used as a toprail only if it meets the toprail requirements in Make sure guardrail systems meet these requirements, WAC 296-874-[redacted postal code]. (6) You must make sure wood poles used with pump jack scaffolds are: (a) Straight grained; and (b) Free of shakes, large loose or dead knots, and other defects which might impair strength. (7) You must make sure wood poles that are constructed of two continuous lengths are joined together with the seam parallel to the bracket. (8) You must install a mending plate at all splices to develop the full strength of the member when splicing two by fours together to make a pole. [Statutory Authority: RCW 49.17.010, 49.17.040, 49.17.050. WSR 15-23-086, § 296-874-[redacted postal code], filed 11/17/15, effective 12/18/15. Statu- tory Authority: RCW 49.17.010, 49.17.040, 49.17.050, 49.17.060. WSR 05-01-054, § 296-874-[redacted postal code], filed 12/7/04, effective 3/1/05.] Certified on 2/20/2023 WAC 296-874-[redacted postal code] Page 1

[4] Fall Protection - Working at Heights Rescue Plan

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# Fall Protection - Working at Heights Rescue Plan (cont.) ## What is a working at heights rescue plan? (cont.) Relying only on calling for local emergency services after an incident as a rescue plan is not appropriate. Workers who fall and become suspended in their fall arrest harness need to be rescued immediately. Suspension trauma (also referred to as orthostatic intolerance) involves blood pooling in the lower body, reducing the amount of oxygen available to the brain and other vital organs. It occurs when a worker hangs in the harness for too long. The harness may create pressure, preventing the blood from circulating, or the worker may be in shock, unconscious, or otherwise not able to move their legs, causing blood to pool in their lower limbs. This trauma can occur in minutes and can cause serious health effects such as damage to the brain, kidneys or other organs. Death may occur in less than 30 minutes. The worker may have sustained an injury from the fall or be unconscious and be unable to rescue themselves or assist the rescuers. A rescue may be needed if a worker experiences a medical emergency while working at heights, such as heat stroke, fainting, and cardiovascular or respiratory distress, and is unable to get down on their own or requires immediate medical assistance. The plan must also consider that the conditions or hazards that caused the fall may also be a risk to other workers, including the rescuers. ## What elements should a rescue plan include? Before a specific task begins, make sure that the plan covers any possible scenarios experienced at the specific worksite. Adjust and modify the rescue plan as needed. A rescue plan should include the following details: - Be written, reviewed and posted before work begins - Identify who will conduct the rescue and their roles and responsibilities - Include procedures for identifying, assessing, and controlling hazards - Outline training requirements for both rescue personnel and work

[5] Sample Fall Protection Plan for Residential Construction

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# SAMPLE FALL PROTECTION PLAN FOR RESIDENTIAL CONSTRUCTION (cont.) ## I. STATEMENT OF COMPANY POLICY. (cont.) Each employee will be trained in these procedures and will strictly adhere to them except when doing so would expose the employee to a greater hazard. If, in the employee's opinion, this is the case, the employee is to notify the competent person of their concern and have the concern addressed before proceeding. It is the responsibility of (your company name) to implement this Fall Protection Plan. Continual observational safety checks of work operations and the enforcement of the safety policy and procedures shall be regularly enforced. The crew supervisor or foreman (insert name) is responsible for correcting any unsafe practices or conditions immediately. It is the responsibility of the employer to ensure that all employees understand and adhere to the procedures of this plan and to follow the instructions of the crew supervisor. It is also the responsibility of the employee to bring to management's attention any unsafe or hazardous conditions or practices that may cause injury to either themselves or any other employees. Any changes to the Fall Protection Plan must be approved by (name of qualified person). ## II. FALL PROTECTION SYSTEMS TO BE USED ON THIS JOB Installation of roof trusses/rafters, exterior wall erection, roof sheathing, floor sheathing and joist/truss activities will be conducted by employees who are specifically trained to do this type of work and are trained to recognize the fall hazards. The nature of such work normally exposes the employee to the fall hazard for a short period of time. This plan details how (your company name) will minimize these hazards. ## Controlled Access Zones When using the Plan to implement the fall protection options available, workers must be protected through limited access to high hazard locations. Before any non-conventional fall protection systems are used as part of the work plan, a controlled a

[6] Fall Protection - Fall Protection Plan (General)

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# Fall Protection - Fall Protection Plan (General) (cont.) ## How do I know if my workplace should have a fall protection plan? Each workplace should seek the answers to the following questions: - How is working at heights defined in my jurisdiction? - Are workers working at heights? - Is a hazard assessment required (by law, other authority, or good practice)? - Are you required to have a fall protection plan? ## What are some areas to examine during a hazard assessment for fall protection? Look for all areas or situations where there is a risk of falling before any work begins. - Are there any areas where people may fall during tasks they are expected to do? Examples include: - from a height of 3 m (10 ft) or more - from heights less than 3 m (10 ft) where required (e.g., where there is an increased risk of injury) - into operating machinery - into water or other liquid - into or onto a hazardous substance or object - through an opening in a work surface - Are there controls in place to eliminate or reduce the likelihood of falls? - Are workers trained to recognize new or previously unrecognized fall hazards and report them immediately? - Do workers understand the protective measures taken to reduce falls (e.g., guardrails, safety nets, etc.)? - Is all equipment used by workers stable and in good repair, including guardrails, ladders and scaffolding? - Are floors in work areas in a clean and, so far as possible, dry condition? - Are workers educated and trained to understand how and when to use protective equipment safely? - Are the required personal protective equipment, available, maintained in good condition, and used as instructed? Fall Protection - Fall Protection Plan (General) CCOHS

[7] Scaffold Safety for Residential Construction Contractors

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# Keep Your Workers Safe - Any Fall Can Be Fatal! (cont.) ## Pump Jack Scaffold Use wooden poles up to 30 feet; aluminum poles up to 50 feet. Install guardrails. Workbench may serve as top guardrail. Secure poles to house with rigid triangular bracing at the top, bottom, and other points as necessary. Make sure poles are plumb. Platforms should be fully planked and secure. Do not sit or stand on workbench platforms. Caution: Spliced 2"x4" poles often slip when wet. Install mending plates at all splices. ## Carpenter's Bracket Platform must be a minimum of 12 inches wide. Ensure brackets are attached to stud or structural member of building. Install guardrails. ## Tubular Welded Cross brace the scaffold. Secure to building. Beware of electrocution hazard when assembling, using, or dismantling scaffolds near power lines. Call the electric company for assistance. Install guardrails. Provide access ladder. Fully plank all levels to be accessed. Distribute load evenly on platform. Note: Inexpensive guardrail holders are available for all types of scaffolds. ## Electrocution Hazard: Caution: Careful footing is critical for the stability of these scaffolds. ## Ladder Jack: least preferred Do not use over 20 feet in height. Platforms should be a minimum of 12 inches wide. Do not bridge platforms to each other. Secure ladders to prevent slipping. Provide access ladder. Caution: Ladder jacks are the least safe of all staging types. Try to minimize use. OSHA requires personal fall protection to be used on these scaffolds over 10 feet. Caution: Never combine pump jack scaffolds with ladder jacks unless you do not intend to adjust the height of the pump jack. - This brochure only highlights key points. Consult the OSHA standard 29 CFR 29 1926.451 for a complete list of scaffold safety requirements. — Ask your retailer or rental agency for specific assembly and safety instructions for your particular scaffold.

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