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Solder PPE and safety equipment

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Safe Work Procedure: Soldering

Document Number: [SWP-NUMBER] Revision Date: [DATE] Next Review Date: [NEXT REVIEW DATE] Department: [DEPARTMENT NAME]

1. Scope

This procedure covers the safe practices for soldering tasks, including the use of personal protective equipment (PPE) and safety equipment. It applies to all environments where soldering is performed, such as workshops and field sites. This procedure should be used in conjunction with other relevant safety documents and guidelines.

2. Definitions

Soldering A process of joining two or more metal items by melting and flowing a filler metal into the joint.

PPE Personal Protective Equipment used to minimize exposure to hazards that cause serious workplace injuries and illnesses.

Fume Extraction A system used to remove hazardous fumes from the work area.

3. Responsibilities

3.1 Supervisors

  • Ensure all workers are trained in soldering safety procedures.
  • Verify that appropriate PPE is available and used correctly.
  • Conduct regular safety audits and inspections.

3.2 Workers

  • Follow all safety procedures and use PPE as required.
  • Report any safety hazards or incidents to supervisors immediately.
  • Maintain a clean and organized work area.

3.3 Health and Safety Representative

  • Monitor compliance with safety procedures.
  • Assist in the investigation of incidents and near-misses.

4. Potential Hazards and Risks

HazardRiskControl Measures
FumesRespiratory issuesUse fume extraction systems and wear respiratory protection if necessary [1]
Hot surfacesBurnsUse heat-resistant gloves and tools [2]
Sharp toolsCutsUse cut-resistant gloves and handle tools properly [2]

5. Personal Protective Equipment (PPE)

Proper PPE is essential to protect against hazards associated with soldering.

  • Safety Glasses - Protect eyes from flying particles and solder splashes [3].
  • Heat-Resistant Gloves - Protect hands from burns when handling hot materials [2].
  • Respiratory Protection - Use when soldering in areas with inadequate ventilation [1].
  • Apron - Protects clothing and skin from hot solder and flux [2].

Inspect PPE before use and replace any damaged equipment.

6. Equipment and Tools

Using the correct equipment and tools is crucial for safe soldering.

  • Soldering Iron - Ensure it is in good condition and used with a stand.
  • Fume Extractor - Position close to the soldering area to remove fumes [1].
  • Wire Cutters - Use for trimming excess solder and wire.
  • Soldering Stand - Holds the soldering iron when not in use to prevent burns.

Regularly inspect and maintain equipment to ensure it is in safe working condition.

7. Pre-Job Requirements

7.1 Training and Competency

Workers must be trained in soldering techniques and safety procedures.

7.2 Pre-Job Briefing

Discuss the task, potential hazards, and safety measures with all team members.

7.3 Work Area Preparation

Ensure the work area is well-ventilated and free from flammable materials.

8. Safe Work Procedure Steps

Step 1: Preparation

  • Gather all necessary tools and PPE.
  • Inspect equipment for damage.
  • Set up fume extraction system.

Step 2: Soldering

  • Heat the soldering iron and apply solder to the joint.
  • Use the fume extractor to remove fumes.
  • Avoid touching hot surfaces.

Step 3: Completion

  • Turn off and store the soldering iron safely.
  • Clean the work area and dispose of waste materials properly.

9. Precautions and Safety Measures

  • Ensure good ventilation to minimize fume exposure.
  • Keep flammable materials away from the soldering area.
  • Do not leave the soldering iron unattended.

10. Emergency Procedures

10.1 General Emergency Response

  • Evacuate the area in case of fire or severe fume exposure.

10.2 Specific Emergency Scenarios

  • Burns - Cool the burn with water and seek medical attention.
  • Fume Inhalation - Move to fresh air and seek medical help if symptoms persist.

10.3 Emergency Contact Information

[List of emergency contacts and their phone numbers]

11. Incident Reporting and Investigation

Report all incidents and near-misses to a supervisor immediately. An investigation will be conducted to prevent recurrence.

12. References and Related Documents

  • [Reference 1]
  • [Reference 2]
  • [Reference 3]

Approved by: [NAME AND POSITION] Date: [APPROVAL DATE]

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3 source record(s)

Sources used for this answer

[1] Rules for the Administration of the Oregon Safe Employment Act (General Occupational Safety and Health, Division 2, OSHA Oregon)

Page 1734

Open source document

Source excerpt

Oregon Occupational Safety and Health Division - (1) Head protection. Head protection meeting the requirements of ANSI Z89.2-1971, 'Safety Requirements for Industrial Protective Helmets for Electrical Workers, Class B' shall be provided whenever there is exposure to possible high voltage electrical contact, and the employer shall ensure that the head protection is used by employees. ANSI Z89.2-1971 is incorporated by reference as specified in 1910.6. - (2) Eye protection. Eye protection meeting the requirements of OAR 437-0020134(8)(b) shall be provided and the employer shall ensure its use by employees where foreign objects may enter the eyes due to work operations such as but not limited to: - (i) Drilling or chipping stone, brick or masonry, breaking concrete or pavement, etc. by hand tools (sledgehammer, etc.) or power tools such as pneumatic drills or hammers; - (ii) Working on or around high speed emery or other grinding wheels unprotected by guards; - (iii) Cutting or chipping terra cotta ducts, tile, etc.; - (iv) Working under motor vehicles requiring hammering; - (v) Cleaning operations using compressed air, steam, or sand blast; - (vi) Acetylene welding or similar operations where sparks are thrown off; - (vii) Using powder actuated stud drivers; - (viii) Tree pruning or cutting underbrush; - (ix) Handling battery cells and solutions, such as taking battery readings with a hydrometer and thermometer; - (x) Removing or rearranging strand or open wire; and - (xi) Performing lead sleeve wiping and while soldering. - (3) Tent heaters. Flame-type heaters may not be used within ground tents or on platforms within aerial tents unless: - (i) The tent covers are constructed of fire resistant materials, and - (ii) Adequate ventilation is provided to maintain safe oxygen levels and avoid harmful buildup of combustion products and combustible gases.

[2] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 338

Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - Note: In gas welding or oxygen cutting where the torch produces a high yellow light, is not desirable to use a filter or lens that absorbs the yellow or sodium line in the visible light of the operation. - (j) All filter lenses and plates must meet the test for transmission of radiant energy prescribed in ANSI Z 87.1-1968--American National Standard Practice for Occupational and Educational Eye and Face Protection. - (3) Protection from arc welding rays . Where the work permits, the welder should be enclosed in an individual booth painted with a finish of low-reflectivity such as zinc oxide (an important factor for absorbing ultraviolet radiations) and lamp black, or must be enclosed with noncombustible screens similarly painted. Booths and screens must permit circulation of air at floor level. You must protect workers or other persons adjacent to the welding areas from the rays by noncombustible or flameproof screens or shields or they must be required to wear appropriate goggles. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: RCW 49.17.010, .040, .050. 01-11-038 (Order 99-36), § 296-24-[redacted postal code], filed 05/09/01, effective 09/01/01. Statutory Authority: Order 73-5, 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Protective clothing. - (1) General requirements . You must protect employees exposed to the hazards created by welding, cutting, or brazing operations by personal protective equipment in accordance with the requirements of chapter 296-24 WAC, Part I, and WAC [redacted identifier]. Appropriate prote…

[3] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 340

Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ ## WAC 296-24-715 Health protection and ventilation. [Order 73-5, 296-24-715, filed 5/9/73 and Order 73-4, 296-24-715, filed 5/7/73.] ## WAC 296-24-[redacted postal code] General. - (1) Contamination . The requirements in this section have been established on the basis of the following 3 factors in arc and gas welding which govern the amount of contamination to which welders may be exposed: - (a) Dimensions of space in which welding is to be done (with special regard to height of ceiling). - (b) Number of welders. - (c) Possible evolution of hazardous fumes, gases, or dust according to the metals involved. - (2) Ventilation . It is recognized that in individual instances other factors may be involved in which case ventilation or respiratory protective devices should be provided as needed to meet the equivalent requirements of this section. Such factors would include: - (a) Atmospheric conditions. - (b) Heat generated. - (c) Presence of volatile solvents. - (3) Screens . When welding must be performed in a space entirely screened on all sides, you must arrange the screens so that no serious restriction of ventilation exists. It is desirable to have the screens so mounted that they are about 2 feet above the floor unless the work is

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