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Stripping concrete forms

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Toolbox Talk: Stripping Concrete Forms

Date: [DATE] Duration: [DURATION] minutes Presenter: [PRESENTER NAME] Location: [LOCATION]

Objective

The objective of this toolbox talk is to educate participants on the safe practices for stripping concrete forms, ensuring that all workers understand the hazards involved and the necessary precautions to prevent accidents and injuries.

Introduction

Stripping concrete forms is a critical step in construction that involves removing the molds used to shape concrete. This process can pose significant safety risks if not done correctly, including structural collapse and worker injury. Understanding the proper procedures and safety measures is essential to maintaining a safe work environment.

Presenter Note: Engage the audience by asking if anyone has personal experience related to stripping concrete forms.

Key Points

  • Timing of Form Removal: Forms should not be removed until the concrete has gained sufficient strength to support its weight and any additional loads. This is determined by following the conditions stipulated in the plans or by testing the concrete's compressive strength [1].
  • Reshoring Requirements: Reshoring should be implemented as forms are removed to support the concrete until it can bear all loads independently [1].
  • Inspection of Formwork: All formwork and shoring must be inspected by a competent person before concrete is poured and before removal to ensure they meet safety standards [2].
  • Load Support: Ensure that formwork is capable of supporting all anticipated loads without failure. This includes vertical and lateral loads [3].
  • Safety Gear: Workers should wear appropriate personal protective equipment (PPE) such as hard hats and gloves to protect against falling debris and sharp edges.

Hazard Identification

  • Premature Form Removal: Removing forms too early can lead to structural collapse, posing a risk of serious injury or death.
  • Falling Debris: During form removal, there is a risk of falling debris, which can cause injuries to workers below.
  • Improper Reshoring: Failure to properly reshore can result in the collapse of partially cured concrete.

Presenter Note: Encourage participants to share any additional hazards they've encountered.

Control Measures

  • Follow Engineering Plans: Adhere strictly to the engineering plans and specifications for form removal and reshoring [1].
  • Conduct Regular Inspections: Perform inspections before, during, and after concrete placement to ensure the integrity of the formwork and shoring [3].
  • Use Proper PPE: Ensure all workers are equipped with and use the necessary PPE to protect against potential hazards.

Safe Work Procedures

  1. Verify that the concrete has reached the required strength before removing forms.
  2. Inspect formwork and shoring for any signs of damage or weakness.
  3. Remove forms systematically, starting from the top and working downwards.
  4. Implement reshoring as forms are removed to maintain structural support.
  5. Clear the area of non-essential personnel during form removal.

Presenter Note: If possible, demonstrate the safe work procedure or use visual aids.

Personal Protective Equipment (PPE) Requirements

  • Hard Hats: To protect against head injuries from falling objects.
  • Gloves: To protect hands from sharp edges and debris.
  • Safety Boots: To protect feet from heavy objects and debris.

Real-World Example or Case Study

Discuss a case where premature form removal led to a structural collapse, highlighting the importance of following proper procedures and the consequences of neglecting safety protocols.

Presenter Note: Ask participants if they can relate this example to their own experiences.

Group Discussion

Discuss the following questions:

  1. What are the signs that concrete has gained sufficient strength for form removal?
  2. How can we ensure that reshoring is done correctly?
  3. What additional safety measures can be implemented during form removal?

Presenter Note: Encourage active participation and facilitate the discussion.

Emergency Procedures

  1. Evacuate the area immediately if a structural failure is detected.
  2. Report the incident to a supervisor or safety officer.
  3. Provide first aid to any injured personnel.
  4. Secure the area to prevent further access until it is deemed safe.

Questions and Answers

Encourage participants to ask questions and provide answers to common questions related to the topic.

  • Q: What should be done if formwork is found to be damaged during inspection?

A: It should be immediately reinforced or replaced to ensure safety [3].

  • Q: How can we verify the strength of concrete before form removal?

A: By conducting tests in accordance with ASTM standards or following the conditions specified in the plans [1].

Summary

  • Ensure concrete has gained sufficient strength before removing forms.
  • Conduct thorough inspections of formwork and shoring.
  • Implement reshoring to maintain structural integrity.
  • Use appropriate PPE to protect against hazards.

Action Items

  1. Review and follow the engineering plans for form removal.
  2. Conduct regular safety inspections of formwork and shoring.
  3. Ensure all workers are trained in safe form removal procedures.

Remember: Safety is everyone's responsibility. Always follow procedures and report any hazards immediately.

Report all hazards, near-misses, and incidents to your supervisor immediately.

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3 source record(s)

Sources used for this answer

[1] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)

Page 768

Open source document

Source excerpt

<!-- image --> Division 3 AO 1-2003 Oregon Administrative Rules Oregon Occupational Safety and Health Division Stat. Auth.: ORS 654.025(2) and 656.726(3). Hist: APD Admin. Order 4-1989, f. 3/31/89, ef. 5/1/89 (temp). APD Admin. Order 8-1989, f. 7/7/89, ef. 7/7/89 (perm). ## 1926.703 Requirements for Cast-in-place Concrete - (a) General requirements for formwork. - (1) Formwork shall be designed, fabricated, erected, supported, braced and maintained so that it will be capable of supporting without failure all vertical and lateral loads that may reasonably be anticipated to be applied to the formwork. Formwork which is designed, fabricated, erected, supported, braced and maintained in conformance with the Appendix to this section will be deemed to meet the requirements of this paragraph. - (2) Drawings or plans, including all revisions, for the jack layout, formwork (including shoring equipment), working decks, and scaffolds, shall be available at the jobsite. - (b) Shoring and reshoring. - (1) All shoring equipment (including equipment used in reshoring operations) shall be inspected prior to erection to determine that the equipment meets the requirements specified in the formwork drawings. - (2) Shoring equipment found to be damaged such that its strength is reduced to less than that required by 1926.703(a)(1) shall not be used for shoring. - (3) Erected shoring equipment shall be inspected immediately prior to, during, and immediately after concrete placement. - (4) Shoring equipment that is found to be damaged or weakened after erection, such that its strength is reduced to less than that required by 1926.703(a)(1), shall be immediately reinforced. - (5) The sills for shoring shall be sound, rigid, and capable of carrying the maximum intended load. - (6) All base plates, shore heads, extension devices, and adjustment screws shall be in firm contact, and secured when necessary, with the foundation and the form. - (7) Eccentric loads on shore heads and simila

[2] General Regulation (N.B. Reg. 91-191)

Page 106

Open source document

Source excerpt

- 94.1 (7) An employer shall ensure, before concrete is poured, - (a) that the formwork and shoring are inspected by an engineer, or a competent person designated by the employer, and - (b) that the engineer, or the competent person desig -nated by the employer, as the case may be, authorizes the pour in writing. - 94.1 (8) An employer shall ensure that the written au -thorization referred to in paragraph (7)(b) - (a) is kept on the project site, and - (b) is made available to an officer on request. - 94.1 (9) An employer shall ensure that the formwork and shoring are not removed unless - (a) the concrete is strong enough to support itself and any loads that may be applied to it, or - (b) the concrete is adequately reshored. - 94.1 (10) Where concrete is reshored under para -graph (9)(b), subsections (2), (3), (4), (5) and (6) apply, with the necessary modifications, to the reshoring. - 94.1 (11) Subsections (2), (3), (4), (5), (6), (7), (8), (9) and (10) do not apply where formwork and shoring are used no more than 3 m above the ground level. - 94.1 (12) Where formwork and shoring are used no more than 3 m above the ground level, an employer shall ensure that the formwork and shoring are erected, sup -ported and braced so that they are capable of withstand -ing all loads and forces likely to be applied to them. - 94.1 (7) L'employeur doit s'assurer, avant que ne soit versé le béton, - a) que le coffrage et les étançons sont inspectés par un ingénieur, ou par la personne compétente désignée par l'employeur, et - b) que l'ingénieur, ou la personne compétente dési -gnée par l'employeur, selon le cas, en autorise le ver -sement par écrit. - 94.1 (8) L'employeur doit s'assurer que l'autorisation écrite visée à l'alinéa (7)b) - a) se trouve sur les lieux du chantier, et - b) est mise à la disposition d'un agent, sur demande. - 94.1 (9) L'employeur doit s'assurer que le coffrage et les étançons ne soient enlevés que si - a) le

[3] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)

Page 770

Open source document

Source excerpt

Stat. Auth.: ORS 654.025(2) and 656.726(3). Hist: APD Admin. Order 8-1989, f. 7/7/89, ef. 7/7/89. OR-OSHA Admin. Order 6-1991, f. 3/18/91, ef. 4/15/91. <!-- image --> Division 3 AO 1-2003 Oregon Administrative Rules Oregon Occupational Safety and Health Division - (7) The predetermined safe rate of lift shall not be exceeded. - (d) Reinforcing steel. - (1) Reinforcing steel for walls, piers, columns, and similar vertical structures shall be adequately supported to prevent overturning and to prevent collapse. - (2) Employers shall take measures to prevent unrolled wire mesh from recoiling. Such measures may include, but are not limited to, securing each end of the roll or turning over the roll. - (e) Removal of formwork. - (1) Forms and shores (except those used for slabs on grade and slip forms) shall not be removed until the employer determines that the concrete has gained sufficient strength to support its weight and superimposed loads. Such determination shall be based on compliance with one of the following: - (i) The plans and specifications stipulate conditions for removal of forms and shores, and such conditions have been followed, or - (ii) The concrete has been properly tested with an appropriate ASTM standard test method designed to indicate the concrete compressive strength, and the test results indicate that the concrete has gained sufficient strength to support its weight and superimposed loads. - (2) Reshoring shall not be removed until the concrete being supported has attained adequate strength to support its weight and all loads in place upon it. [53 FR [redacted postal code], June 16, 1988, as amended at 61 FR 5510, Feb. 13, 1996] Stat. Auth.: ORS 654.025(2) and 656.726(3). Hist: APD Admin. Order 8-1989, f. 7/7/89, ef. 7/7/89. OR-OSHA Admin. Order 6-1991, f. 3/18/91, ef. 4/15/91.

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