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Working around equipment

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Toolbox Talk: Working Safely Around Equipment

Date: [DATE] Duration: [DURATION] minutes Presenter: [PRESENTER NAME] Location: [LOCATION]

Objective

The objective of this toolbox talk is to ensure that all participants understand the hazards associated with working around heavy equipment and learn the necessary precautions to prevent accidents and injuries.

Introduction

Working around heavy equipment poses significant risks, including the potential for serious injury or death. It is crucial to be aware of your surroundings and follow safety protocols to minimize these risks.

Presenter Note: Engage the audience by asking if anyone has personal experience related to working around heavy equipment.

Key Points

  • Awareness of Surroundings: Always be aware of the equipment's movement and maintain a safe distance.
  • Communication: Use clear signals and communication with equipment operators to ensure everyone is aware of each other's presence.
  • Visibility: Ensure that visibility aids are functioning and use additional lighting if necessary to maintain a clear view of the work area [1].
  • Ground Stability: Check the stability of the ground before operating equipment to prevent tipping or sinking [2].
  • Use of Flagmen: Employ flagmen to guide operators in areas with limited visibility or high traffic [1].

Hazard Identification

  • Blind Spots: Equipment operators may not see workers in blind spots, leading to potential collisions.
  • Unstable Ground: Operating on unstable or soft ground can cause equipment to tip or sink [2].
  • Overhead and Underground Utilities: Contact with utility lines can result in severe injuries or fatalities [3].

Presenter Note: Encourage participants to share any additional hazards they've encountered.

Control Measures

  • Elimination: Restrict access to areas where equipment is operating to essential personnel only.
  • Engineering Controls: Use barriers and warning signs to delineate safe zones around equipment.
  • Administrative Controls: Implement a communication protocol between operators and ground workers.
  • PPE: Ensure all workers wear high-visibility clothing and other necessary PPE.

Safe Work Procedures

  1. Conduct a pre-operation inspection of the equipment.
  2. Establish a communication plan with all team members.
  3. Use spotters or flagmen to assist with equipment movement.
  4. Maintain a safe distance from operating equipment.
  5. Stop work immediately if visibility is compromised or if unsafe conditions arise.

Presenter Note: If possible, demonstrate the safe work procedure or use visual aids.

Personal Protective Equipment (PPE) Requirements

  • High-Visibility Clothing: Wear at all times to ensure visibility to equipment operators.
  • Hard Hats: Protect against falling objects and overhead hazards.
  • Safety Boots: Provide protection against foot injuries from heavy equipment.

Real-World Example or Case Study

Discuss a recent incident where a worker was injured due to inadequate communication with equipment operators. Highlight the importance of clear communication and adherence to safety protocols.

Presenter Note: Ask participants if they can relate this example to their own experiences.

Group Discussion

Discuss the following questions:

  1. What are some common hazards you've encountered when working around equipment?
  2. How can we improve communication between operators and ground workers?
  3. What additional safety measures can we implement on our site?

Presenter Note: Encourage active participation and facilitate the discussion.

Emergency Procedures

  1. Stop all equipment immediately in the event of an emergency.
  2. Evacuate the area and account for all personnel.
  3. Contact emergency services if necessary.
  4. Report the incident to a supervisor and document the event.

Questions and Answers

Encourage participants to ask questions and provide answers to common questions related to the topic.

  • Q: What should you do if you notice a blind spot hazard?

A: Communicate with the operator and use a spotter to guide equipment movement.

  • Q: How can you ensure ground stability before operating equipment?

A: Inspect the ground and use logs or lumber to reinforce soft areas [1].

Summary

  • Always be aware of your surroundings and maintain communication with equipment operators.
  • Use visibility aids and PPE to enhance safety.
  • Follow established procedures and stop work if conditions become unsafe.

Action Items

  1. Review and update site-specific safety protocols for working around equipment.
  2. Conduct regular safety briefings to reinforce safe practices.
  3. Ensure all workers are trained in communication and emergency procedures.

Remember: Safety is everyone's responsibility. Stay alert and communicate effectively.

Report all hazards, near-misses, and incidents to your supervisor immediately.

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3 source record(s)

Sources used for this answer

[1] Kobelco SK235SR-2, SK235SRLC-2 Operation Manual

Page 43

Open source document

Source excerpt

## R. WORKING AROUND UNDER GROUND UTILITY LINES During operation it is likely that you will be working around or near buried utility lines which may include, but are not limited to: - -Electrical Power Line - -Gas Line - -Water Line - -Communication Line: Telephone or Cable Television Before begining any trenching, drilling or other construction work it is your responsibility to be aware of all such utility lines buried in the area of your project and to avoid them. ALWAYS have all local utility companies mark the location of their lines. Check with local authorities for laws, regulations and/or strict penalties requiring you to locate and avoid existing utilities. ## S. RESTRICTED WORK AREAS In work sites with limited height and swing / traveling areas such as tunnels, bridges, around electrical power lines, other utilities, or inside structures. Use extreme caution on work sites with limited height and swing/traveling areas such as tunnels, bridges, around electrical power lines, other utilities or inside structure. Keep the machine and its attachment a safe distance to prevent injury, death or damage on equipment or structure. Use a flagman to guide the operators. ## T. DO NOT WORK UNDER PRECIPICE / OVERHANG Do not dig under the precipice. It may cause falling rocks or loosening of the precipice resulting in injury, death or machine damage. <!-- image --> <!-- image --> <!-- image --> 1

[2] Kobelco SK235SR-2, SK235SRLC-2 Operation Manual

Page 44

Open source document

Source excerpt

## U. CHECK THAT NO PERSON IS UNDER THE BUCKET There is a possibility of accident resulting in injury or death and the damage of machine due to the fall of sand/earth and the direct contact with bucket when the bucket and attachment pass through over the worker and the driver's seat of dump truck. Do not pass the bucket through over person for safety. ## V. GROUND STABILITY Make sure the condition of the work site is stable and capable of supporting the machine weight during operation. Do not operate attachment too close to the machine. Operation of the machine on shoulders or filled areas could cause the machine to become unstable presenting a work hazard. Position the crawler at right angle to shoulder and the travel motors to the rear of the machine, allowing for quick reversal, should the work area become unstable. ## W. LIFTING <!-- image --> <!-- image --> <!-- image --> Before operating the machine, make sure the job-site of machine is clear of all persons and obstacles. And park the machine on the hard and level ground. If the machine is equipped with the level gauge, confirm the inclination of the machine with the level gauge. Do not use the tooth of bucket for lifting load. Lift the load with a special lifting device such as hook. <!-- image --> The machine for Australia equips the level gauge as standard equipment. <!-- image --> <!-- image -->

[3] Kobelco SK235SR-2, SK235SRLC-2 Operation Manual

Page 45

Open source document

Source excerpt

## X. WORKING AROUND UTILITIES If it is suspected that utility lines such as, gas, water, phone or electrical power are in the work area, contact the local utility authority for line location BEFORE beginning work in the area. Use extreme caution around electrical power lines. Keep a sufficient distance away from electrical lines during operation. See chart below for minimum distances. <!-- image --> ## Y. SET LIMITS TO WORKING AREA Set limits around the working area to avoid collision, injury or death. Check for obstacles and personnel while swinging. Use a flagman to guide the operator whenever necessary. <!-- image --> ## Z. CAUTION FOR WORK IN URBAN AREAS It is dangerous to allow other personnel to enter into the working area. Make the working area off-limits to other people by providing barricades. Provide a flagman in working areas with heavy traffic to avoid accidents. ## AA. WORK WITH SUFFICIENT LIGHTING When working in dark places, turn on the work lamp. And if required, provide additional lighting facilities to assure good visibility. Stop working when it is impossible to ensure the visual field due to fog, snow or rain. ## BB. SLIPPERY OPERATION SURFACE Use caution when operating machine on boards or steel plates. Boards and steel plates become very slippery when wet. Pay special attention when working on inclined areas. Provide a device to prevent skidding and operate with extra care. Piled up tree leaves or branches also may causes skidding. ## CC. STRENGTHEN SOFT GROUND When working on a soft ground or marshy area, the machine may sink. Be aware that frozen ground becomes soft with the increase of ambient temperature. Use logs or lumber positioned in the opposite direction of the track to prevent the machine from sinking. 1

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