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Question: Which blocking method is used on pressurized gases or liquids? Possible Answers: Bleeding Wedging Grounding Clamping

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To safely block pressurized gases or liquids, it is essential to identify the pressure in the pipe or equipment being worked on. A secondary pressure gauge or valve should be used to confirm the system is depressurized, following established codes and standards. [1]

Key steps include:

  • Lockout, block, disconnect, or use other positive means to disconnect the systems being worked on from the energy sources creating the hazard and prevent re-pressurization or exposure to energy sources.
  • Always depressurize and drain the piping system completely before attempting to install, remove, adjust, or maintain any coupling or end cap connection.
  • Verify the piping system has been completely depressurized and drained immediately prior to installation, removal, adjustment or maintenance of any coupling or end cap connection.

[1] Additionally, end caps installed for pressure testing should be equipped with ball valves to identify if pressure is present. Under no circumstance should coupling hardware or other system components be loosened to check if the system is pressurized or to depressurize the system. [1]

Ensure robust policies and procedures are in place for employees working with pressurized piping systems. Stored or residual energy (such as hydraulic systems, air, gas, steam, or water pressure) must be dissipated or restrained by methods such as blocking and/or bleeding down. [1]

In confined spaces, use two blocking valves with an open vent or bleed valve between them when isolating pipelines to prevent entry of materials and hazardous contaminants. [2]

Train employees in the identification of energy sources and the hazards associated with installing, testing, and maintaining pressurized systems. Emphasize that a pressure gauge alone is not an acceptable method of verifying system pressure. [1]

2 source record(s)

Sources used for this answer

[1] MIOSHA Fact Sheet: Pressurized Piping Systems

Page 1

Open source document

Source excerpt

# MIOSHA Fact Sheet # Pressurized Piping Systems MIOSHA Michigan Occupational Safety and Health Administration Pressure testing, working, and connecting to existing piping systems are common work practices that have proven to be dangerous and even deadly at times. Employers must provide instruction to each employee in the recognition and avoidance of hazards and the regulations applicable to the work environment to control or eliminate any hazards or other exposure to illness or injury in accordance with Construction Standard Part 1, General Rules. Additional guidance can be found in General Industry Standard Part 85, The Control of Hazardous Energy Sources (Lockout/Tagout). ## Key safety points: - Identify pressure: Always determine if the pipe or equipment being worked on is under pressure. Use a secondary pressure gauge or valve to confirm the system is depressurized, in accordance with established codes and standards. • Never remove end caps (or other fittings and valves) under pressure: End caps should never be removed while the system is under pressure. - Lockout/Block/Remove Energy Sources: Lockout, block, disconnect, or use other positive means to disconnect the systems being worked on from the energy sources creating the hazard and prevent re-pressurization or exposure to energy sources. Always depressurize and drain the piping system completely before attempting to install, remove, adjust, or maintain any coupling or end cap connection. • Verify energy source isolation: Always verify the piping system has been completely depressurized and drained immediately prior to installation, removal, adjustment or maintenance of any coupling or end cap connection. • End caps installed for pressure testing shall be equipped with ball valves. The ball valves can be opened to identify if pressure is present. • Under no circumstance shall coupling hardware or other system components be loosened to check if the system is pressurized or to depressurize the sys

[2] Confined Space - Introduction

Page 8

Open source document

Source excerpt

# Why is working in a confined space more hazardous than working in other workspaces? (cont.) ## How are fire and explosion prevented? (cont.) Continuous Monitor for Oxygen and Combustible Gases If potential flammable atmosphere hazards are identified during the initial testing, the air in the confined space should be cleaned or purged, ventilated and then tested again before entry to the confined space is allowed. Only after the air testing is within allowable limits should entry occur as the gases used for purging can also be extremely hazardous. ## How are energy sources controlled? All potentially hazardous energy sources such as electrical, mechanical, hydraulic, pneumatic, chemical, or thermal must be de-energized (or isolated) and locked out prior to entry to the confined space so that equipment cannot be turned on unintentionally. If de-energization is not possible, the hazardous energy must be controlled in a way that eliminates or minimizes worker exposure to the hazards before workers are allowed to enter the confined space. It is important that any method of control other than isolation and lockout must be evaluated and the effectiveness for controlling the hazardous energy must be demonstrated. Please see the OSH Answers on Hazardous Energy Control Programs and Lockout/Tag_out for more information. ## What are other safety precautions? Many other situations or hazards may be present in a confined space. Be sure that all hazards and risks are identified and controlled, for example: - Any liquids or free-flowing solids should be removed from the confined space to eliminate the risk of drowning or suffocation. - All pipes should be physically disconnected or isolation blanks bolted in place. Closing valves is not sufficient. - Use two blocking valves, with an open vent or bleed valve between the blocking valves when isolating pipelines or similar conveyances to prevent entry of materials and hazardous contaminants. - A barrier is present to p

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