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solder PPE and equipment

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Safe Work Procedure: Soldering

Document Number: [SWP-NUMBER] Revision Date: [DATE] Next Review Date: [NEXT REVIEW DATE] Department: [DEPARTMENT NAME]

1. Scope

This procedure covers the safe practices for soldering tasks, including the use of soldering irons and related equipment. It applies to all environments where soldering is performed, such as workshops and field sites. This procedure should be used in conjunction with other relevant safety documents and guidelines.

2. Definitions

Soldering A process of joining two or more metal items by melting and flowing a filler metal into the joint.

PPE Personal Protective Equipment used to minimize exposure to hazards.

Soldering Iron A hand tool used in soldering that supplies heat to melt solder.

3. Responsibilities

3.1 Supervisors

  • Ensure all workers are trained in soldering safety procedures.
  • Provide necessary PPE and ensure its proper use.
  • Conduct regular safety audits and inspections.

3.2 Workers

  • Follow all safety procedures and use PPE as required.
  • Report any safety hazards or incidents to supervisors immediately.
  • Maintain a clean and organized work area.

3.3 Health and Safety Representative

  • Monitor compliance with safety procedures.
  • Assist in the investigation of incidents and near-misses.

4. Potential Hazards and Risks

HazardRiskControl Measures
Burns from hot soldering ironSkin burnsUse heat-resistant gloves and handle tools with care [1]
Fumes from solderingRespiratory issuesUse local exhaust ventilation and wear appropriate respiratory protection [2]
Eye injury from solder splatterEye damageWear safety goggles with side protection [3]

5. Personal Protective Equipment (PPE)

Proper PPE is essential to protect against the hazards associated with soldering.

  • Safety Goggles - Protect eyes from solder splatter and fumes [3].
  • Heat-Resistant Gloves - Protect hands from burns when handling hot tools [1].
  • Respiratory Protection - Use when ventilation is inadequate to protect against fumes [2].
  • Apron - Protects clothing and skin from solder splatter.

Inspect PPE before use and replace any damaged items immediately.

6. Equipment and Tools

Using the correct equipment and tools is crucial for safe soldering operations.

  • Soldering Iron - Ensure it is in good condition and properly grounded [4].
  • Solder - Use lead-free solder to minimize toxic exposure.
  • Ventilation System - Ensure it is operational to remove fumes [2].

Regularly inspect and maintain all equipment to ensure safe operation.

7. Pre-Job Requirements

7.1 Training and Competency

Workers must be trained in soldering techniques and safety procedures.

7.2 Pre-Job Briefing

Discuss the task, potential hazards, and safety measures with all team members.

7.3 Work Area Preparation

Ensure the work area is well-ventilated and free from combustible materials.

8. Safe Work Procedure Steps

Step 1: Preparation

  • Inspect all equipment and PPE.
  • Set up ventilation and ensure it is functioning.

Step 2: Soldering

  • Heat the soldering iron and apply solder to the joint.
  • Use tools to hold components to avoid burns.

Step 3: Completion

  • Turn off and unplug the soldering iron.
  • Clean the work area and dispose of waste properly.

9. Precautions and Safety Measures

  • Ensure good ventilation to avoid inhaling fumes.
  • Keep flammable materials away from the soldering area.
  • Do not touch the soldering iron tip.

10. Emergency Procedures

10.1 General Emergency Response

  • In case of burns, cool the area with water and seek medical attention.

10.2 Specific Emergency Scenarios

  • Fume Inhalation - Move to fresh air and seek medical help if symptoms persist.

10.3 Emergency Contact Information

[List of emergency contacts and their phone numbers]

11. Incident Reporting and Investigation

Report all incidents and near-misses to the supervisor immediately. An investigation will be conducted to prevent recurrence.

12. References and Related Documents

  • [Reference 1]
  • [Reference 2]
  • [Reference 3]

Approved by: [NAME AND POSITION] Date: [APPROVAL DATE]

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4 source record(s)

Sources used for this answer

[1] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 338

Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - Note: In gas welding or oxygen cutting where the torch produces a high yellow light, is not desirable to use a filter or lens that absorbs the yellow or sodium line in the visible light of the operation. - (j) All filter lenses and plates must meet the test for transmission of radiant energy prescribed in ANSI Z 87.1-1968--American National Standard Practice for Occupational and Educational Eye and Face Protection. - (3) Protection from arc welding rays . Where the work permits, the welder should be enclosed in an individual booth painted with a finish of low-reflectivity such as zinc oxide (an important factor for absorbing ultraviolet radiations) and lamp black, or must be enclosed with noncombustible screens similarly painted. Booths and screens must permit circulation of air at floor level. You must protect workers or other persons adjacent to the welding areas from the rays by noncombustible or flameproof screens or shields or they must be required to wear appropriate goggles. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: RCW 49.17.010, .040, .050. 01-11-038 (Order 99-36), § 296-24-[redacted postal code], filed 05/09/01, effective 09/01/01. Statutory Authority: Order 73-5, 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Protective clothing. - (1) General requirements . You must protect employees exposed to the hazards created by welding, cutting, or brazing operations by personal protective equipment in accordance with the requirements of chapter 296-24 WAC, Part I, and WAC [redacted identifier]. Appropriate prote…

[2] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 340

Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ ## WAC 296-24-715 Health protection and ventilation. [Order 73-5, 296-24-715, filed 5/9/73 and Order 73-4, 296-24-715, filed 5/7/73.] ## WAC 296-24-[redacted postal code] General. - (1) Contamination . The requirements in this section have been established on the basis of the following 3 factors in arc and gas welding which govern the amount of contamination to which welders may be exposed: - (a) Dimensions of space in which welding is to be done (with special regard to height of ceiling). - (b) Number of welders. - (c) Possible evolution of hazardous fumes, gases, or dust according to the metals involved. - (2) Ventilation . It is recognized that in individual instances other factors may be involved in which case ventilation or respiratory protective devices should be provided as needed to meet the equivalent requirements of this section. Such factors would include: - (a) Atmospheric conditions. - (b) Heat generated. - (c) Presence of volatile solvents. - (3) Screens . When welding must be performed in a space entirely screened on all sides, you must arrange the screens so that no serious restriction of ventilation exists. It is desirable to have the screens so mounted that they are about 2 feet above the floor unless the work is

[3] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 330

Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ ## WAC 296-24-[redacted postal code] Portable welding machines. - (1) Counter-balance . All portable welding guns must have suitable counter-balanced devices for supporting the guns, including cables, unless the design of the gun or fixture makes counterbalancing impractical or unnecessary. - (2) Safety chains . All portable welding guns, transformers and related equipment that is suspended from overhead structures, eye beams, trolleys, etc., must be equipped with safety chains or cables. Safety chains or cables must be capable of supporting the total shock load in the event of failure of any component of the supporting system. - (3) Clevis . When trolleys are used to support portable welding equipment, they must be equipped with suitable forged steel clevis for the attachment of safety chains. Each clevis must be capable of supporting the total shock load of the suspended equipment in the event of trolley failure. - (4) Switch guards . All initiating switches, including retraction and dual schedule switches, located on the portable welding gun must be equipped with suitable guards capable of preventing accidental initiation through contact with fixturing, operator's clothing, etc. Initiating switch voltage must not exceed 24 volts. - (5) Moving holder . The movable holder, where it enters the gun frame, must have sufficient clearance to prevent the shearing of fingers carelessly placed on the operating movable holder. - (6) Grounding . The secondary and case of all portable welding transformers must be grounded. Secondary grounding may be by center tapped secondary or by a center tapped grounding reactor connected across the secondary. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal…

[4] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 335

Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ hour or overnight. Where practicable, you must also remove the torch and hose from the confined space. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Order 73-5, 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-700 Protection of employees. [Order 73-5, 296-24-700, filed 5/9/73 and Order 73-4, 296-24-700, filed 5/7/73.] ## WAC 296-24-[redacted postal code] General. - (1) Railing . You must protect a welder or helper working on platforms, scaffolds, or runways against falling. This may be accomplished by the use of railings, safety belts, life lines, or some other equally effective safeguards. - (2) Welding cable . Welders must place welding cable and other equipment so that is clear of passageways, ladders, and stairways. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Order 73-5, 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Eye protection. ## (1) Selection . - (a) You must use helmets or hand shields during all arc welding or arc cutting operations, excluding submerged arc welding. Goggles should also be worn during arc welding or cutting operations to provide protection from injurious rays from adjacent work, and from flying objects. The goggles may have either clear or colored glass, depending upon the amount of exposure to adjacent welding operations. You must provide helpers or attendants with proper eye protection. - (b) You must use goggles or oth…

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