Create a detailed Fall protection plan for structural steel and decking installation.
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Published by SALUSSafe Work Procedure: Fall Protection Plan for Structural Steel and Decking Installation
Document Number: [SWP-NUMBER] Revision Date: [DATE] Next Review Date: [NEXT REVIEW DATE] Department: [DEPARTMENT NAME]
1. Scope
This procedure covers the fall protection requirements for workers involved in the installation of structural steel and decking. It applies to all work environments where workers are exposed to fall hazards of 3 meters or more, or where there is a possibility of injury from a fall of less than 3 meters. This procedure is to be used in conjunction with other safety procedures and regulations applicable to the worksite.
2. Definitions
Fall Protection System A system designed to protect workers from falling from heights, including guardrails, safety nets, and personal fall arrest systems.
Controlled Decking Zone (CDZ) An area where metal decking is initially being installed and forms the leading edge of a work area, with specific fall protection requirements.
Personal Fall Arrest System A system used to arrest a worker in a fall from a working level, consisting of an anchorage, connectors, and a body harness.
3. Responsibilities
3.1 Supervisors
- Ensure that a fall protection plan is developed and implemented for the worksite.
- Verify that all workers are trained in the use of fall protection systems.
- Conduct regular inspections of fall protection equipment and systems.
3.2 Workers
- Use fall protection systems as required by the fall protection plan.
- Attend training sessions on fall protection.
- Report any defects or issues with fall protection equipment to supervisors immediately.
3.3 Health and Safety Representative
- Assist in the development and review of the fall protection plan.
- Monitor compliance with fall protection procedures.
4. Potential Hazards and Risks
| Hazard | Risk | Control Measures |
|---|---|---|
| Falls from height | Serious injury or death | Use of guardrails, safety nets, or personal fall arrest systems [1] |
| Falling objects | Injury to workers below | Secure all tools and materials when not in use [2] |
| Unstable working surfaces | Slips, trips, and falls | Ensure surfaces are stable and clear of debris [3] |
5. Personal Protective Equipment (PPE)
Proper PPE is essential for safety when working at heights.
- Full Body Harness - Must be worn at all times when using a personal fall arrest system.
- Lanyard with Shock Absorber - Used to connect the harness to an anchor point.
- Hard Hat - Protects against falling objects.
- Safety Boots - Provide stability and protection for feet.
- Gloves - Protect hands from sharp edges and improve grip.
Inspect PPE before each use and maintain according to manufacturer’s instructions.
6. Equipment and Tools
Use appropriate equipment and tools to ensure safety during steel erection and decking installation.
- Guardrails - Installed at edges to prevent falls.
- Safety Nets - Used where guardrails are not feasible.
- Anchorage Points - Must meet load requirements and be inspected regularly.
- Perimeter Safety Cables - Installed at floor perimeters as decking is completed [2].
- Lifelines - Used in conjunction with personal fall arrest systems.
Inspect all equipment before use and maintain according to manufacturer’s guidelines.
7. Pre-Job Requirements
7.1 Training and Competency
Workers must complete training in fall protection systems and procedures before starting work [4].
7.2 Pre-Job Briefing
Conduct a briefing to review the fall protection plan, identify hazards, and discuss emergency procedures.
7.3 Work Area Preparation
Ensure the work area is clear of hazards, and all fall protection systems are in place and inspected.
8. Safe Work Procedure Steps
Step 1: Assess the Work Area
- Identify potential fall hazards.
- Ensure all workers are aware of the fall protection plan.
Step 2: Install Fall Protection Systems
- Install guardrails and safety nets where applicable.
- Set up personal fall arrest systems for workers.
Step 3: Conduct Work Safely
- Use designated walkways and access points.
- Secure tools and materials to prevent falling objects.
9. Precautions and Safety Measures
- Use Proper Equipment - Ensure all fall protection equipment is suitable for the task.
- Regular Inspections - Conduct inspections of equipment and work areas regularly.
- Training - Ensure all workers are trained and competent in fall protection procedures.
- Communication - Maintain clear communication among workers and supervisors.
- Emergency Preparedness - Be prepared to implement rescue procedures if necessary.
10. Emergency Procedures
10.1 General Emergency Response
- Stop work immediately and secure the area.
- Contact emergency services if necessary.
10.2 Specific Emergency Scenarios
- Fall Incident - Implement rescue procedures using trained personnel.
- Falling Object Incident - Secure the area and assess for injuries.
10.3 Emergency Contact Information
[List of emergency contacts and their phone numbers]
11. Incident Reporting and Investigation
Report all incidents, near-misses, and hazards to supervisors immediately. Conduct investigations to determine causes and prevent recurrence.
12. References and Related Documents
- Occupational Health and Safety Regulations, 2020 [1]
- Oregon Safe Employment Act (Construction, Division 3) [2]
- Occupational Health and Safety Code [4]
Approved by: [NAME AND POSITION] Date: [APPROVAL DATE]
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Sources used for this answer
[1] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)
Page 809
Open source documentSource excerpt
Oregon Occupational Safety and Health Division Division 3 - (1) Tripping hazards. Shear connectors (such as headed steel studs, steel bars or steel lugs), reinforcing bars, deformed anchors or threaded studs shall not be attached to the top flanges of beams, joists or beam attachments so that they project vertically from or horizontally across the top flange of the member until after the metal decking, or other walking/working surface, has been installed. - (2) Installation of shear connectors on composite floors, roofs and bridge decks. When shear connectors are used in construction of composite floors, roofs and bridge decks, employees shall lay out and install the shear connectors after the metal decking has been installed, using the metal decking as a working platform. Shear connectors shall not be installed from within a controlled decking zone (CDZ), as specified in 1926.760(c)(8). ## (d) Plumbing-up. - (1) When deemed necessary by a competent person, plumbing-up equipment shall be installed in conjunction with the steel erection process to ensure the stability of the structure. - (2) When used, plumbing-up equipment shall be in place and properly installed before the structure is loaded with construction material such as loads of joists, bundles of decking or bundles of bridging. - (3) Plumbing-up equipment shall be removed only with the approval of a competent person. - (e) Metal decking. - (1) Hoisting, landing and placing of metal decking bundles. - (i) Bundle packaging and strapping shall not be used for hoisting unless specifically designed for that purpose. - (ii) If loose items such as dunnage, flashing, or other materials are placed on the top of metal decking bundles to be hoisted, such items shall be secured to the bundles. - (iii) Bundles of metal decking on joists shall be landed in accordance with 1926.757(e)(4). - (iv) Metal decking bundles shall be landed on framing members so that enough support is provided to allow the bundles to be unban…
[2] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)
Page 821
Open source documentSource excerpt
Oregon Occupational Safety and Health Division Division 3 ## 1926.759 Falling Object Protection - (a) Securing loose items aloft. All materials, equipment, and tools, which are not in use while aloft, shall be secured against accidental displacement. - (b) Protection from falling objects other than materials being hoisted. The controlling contractor shall bar other construction processes below steel erection unless overhead protection for the employees below is provided. Stat. Auth.: ORS 654.025(2) and 656.726(4). Stats. Implemented: ORS 654.001 through 654.295. Hist: OR-OSHA Admin. Order 3-2002, f. 4/15/02, ef. 4/18/02. ## 1926.760 Fall Protection - (a) General requirements. - (1) Except as provided by paragraph (a)(3) of this section, each employee engaged in a steel erection activity who is on a walking/working surface with an unprotected side or edge more than 15 feet (4.6 m) above a lower level shall be protected from fall hazards by guardrail systems, safety net systems, personal fall arrest systems, positioning device systems or fall restraint systems. - (2) Perimeter safety cables. On multi-story structures, perimeter safety cables shall be installed at the final interior and exterior perimeters of the floors as soon as the metal decking has been installed. - (3) Connectors and employees working in controlled decking zones shall be protected from fall hazards as provided in paragraphs (b) and (c) of this section, respectively. - (b) Connectors. Each connector shall: - (1) Be protected in accordance with paragraph (a)(1) of this section from fall hazards of more than two stories or 30 feet (9.1 m) above a lower level, whichever is less; - (2) Have completed connector training in accordance with 1926.761; and - (3) Be provided, at heights over 15 and up to 30 feet above a lower level, with a personal fall arrest system, positioning device system or fall restraint system and wear the equipment necessary to be able to be tied off; or be provided with other…
[3] Occupational Health and Safety Regulations, 2020 (Sask. Reg. 10/2020)
Page 69
Open source documentSource excerpt
## OCCUPATIONAL HEALTH AND SAFETY, 2020 - (2) An employer or contractor shall ensure that workers use a fall protection system at a temporary or permanent work area if: - (a) a worker may fall 3 metres or more; or - (b) there is a possibility of injury if a worker falls less than 3 metres. - (3) An employer or contractor shall ensure that a worker at a permanent work area is protected from falling by a guardrail or similar barrier if the worker may fall a vertical distance of more than 1.2 metres and less than 3 metres. - (4) Notwithstanding subsection (3), if the use of a guardrail or similar barrier is not reasonably practicable, an employer or contractor shall ensure that a worker uses a travel restraint system. - (5) Notwithstanding subsection (4), if the use of a travel restraint system is not reasonably practicable, an employer or contractor shall ensure that a safety net or control zone or other equally effective means that protects the worker from falling is used. - (6) Subsection (2) does not apply to competent workers who are engaged in: - (a) connecting the structural members of a skeletal steel structure or a pre-cast structure; - (b) connecting the support structure of a scaffold; - (c) stabilizing or securing the load on a truck or trailer; - (d) installing or attaching a fall protection system to the anchor point; - (e) removing or disassembling the associated parts of a fall protection system when it is no longer required; or - (f) activities within the normal course of business on a permanent loading dock that is not greater than 1.2 metres in height. 31 Dec 2020 c S-15.1 Reg 10 s9-2. ## Fall protection plan - 9-3 (1) An employer or contractor shall develop a written fall protection plan if: - (a) a worker may fall 3 metres or more; and - (b) workers are not protected by a guardrail or similar barrier. - (2) The fall protection plan required by subsection (1) must describe: - (a) the fall hazards at the worksite; - (b) the fall protect…
[4] Occupational Health and Safety Code
Page 96
Open source documentSource excerpt
- (d) that clearance distances below the work area, if applicable, have been confirmed as sufficient to prevent a worker from striking the ground or an object or level below the work area, - (e) the procedures used to assemble, maintain, inspect, use and disassemble the fall protection system, where applicable, and - (f) the rescue procedures to be used if a worker falls and is suspended by a personal fall arrest system or safety net and needs to be rescued. - 140 (3) The employer must ensure that the fall protection plan is available at the work site and is reviewed with workers before work with a risk of falling begins. - 140 (4) The employer must ensure that the plan is updated when conditions affecting fall protection change. ## Instruction of workers 141 (1) An employer must ensure that a worker is trained in the safe use of the fall protection system before allowing the worker to work in an area where a fall protection system must be used. - 141 (2) The training referred to in subsection (1) must include the following: - (a) a review of current Alberta legislation pertaining to fall protection; - (b) an understanding of what a fall protection plan is; - (c) fall protection methods a worker is required to use at a work site; - (d) identification of fall hazards; - (e) assessment and selection of specific anchors that the worker may use; - (f) instructions for the correct use of connecting hardware; - (g) information about the effect of a fall on the human body, including - (i) maximum arresting force, - (ii) the purpose of shock and energy absorbers, - (iii) swing fall, and - (iv) free fall; - (h) pre-use inspection; - (i) emergency response procedures to be used at the work site, if necessary; - (j) practice in - (i) inspecting, fitting, adjusting and connecting fall protection systems and components, and - (ii) emergency response procedures. 141 (3) In addition to the training described in subsection (2), an employer must ensure that a worker is made awar…
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