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Write a toolbox talk on werken met paneelzaag

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Published by SALUS

Panel Saw (Paneelzaag) Safety =============================

Date: 2026-07-04

Duration: \[DURATION] minutes

Presenter: \[PRESENTER NAME]

Location: \[LOCATION]

Objective

To reinforce safe work practices for operating, maintaining, and servicing a panel saw by focusing on machine guarding, blade hazards, kickback prevention, lockout/tagout, PPE, emergency stop use, operator training, risk assessment, and compliance with occupational health and safety requirements.

Introduction

Panel saws are powerful woodworking machines that can cause severe cuts, amputations, entanglement, and struck-by injuries if they are used incorrectly or if guards and controls are bypassed. Safe operation depends on trained operators, a clear understanding of the machine’s hazards, and strict adherence to the manufacturer’s instructions and site safety procedures. Before starting work, workers must inspect the saw, confirm that guards and emergency controls function properly, and make sure the work area is clean, well organized, and free of obstructions. Good planning and disciplined work habits are essential because most panel saw incidents happen when workers rush, reach too close to the blade, or fail to control the material properly.

Presenter Note: Open by asking who has used a panel saw before and what they consider the most dangerous part of the machine. Emphasize that this talk is about preventing serious injuries through training, guarding, and disciplined operating practices.

Key Points

  • 1\. Only trained and authorized operators should use the panel saw: A panel saw must only be operated by workers who have been trained on the specific model, understand the manufacturer’s instructions, and know the site’s safe work procedures. Training should cover normal cutting operations, blade changes, guard adjustments, emergency stop use, housekeeping, and what to do if the machine behaves abnormally. Untrained or distracted operation greatly increases the chance of contact with the blade, kickback, and material control failures. [1]
    • Review the operator’s manual before using a new model or after any major change in setup.
    • Do not allow bystanders or unauthorized workers to operate the saw.
    • Stop work and ask for help if you are unsure about a cut, adjustment, or control function.
  • 2\. Machine guarding must always be in place and functioning: Guards are a primary engineering control and must never be removed, bypassed, or defeated. The blade guard, riving knife or splitter where fitted, and any fixed or adjustable guarding must be secure, correctly positioned, and able to move freely as designed. Guards reduce the chance of accidental contact with the blade and help control debris and reactive forces during cutting. [3]

[6]

  • Inspect guards before each shift and after any blade change or maintenance task.
  • Do not operate the saw if a guard is missing, damaged, loose, or jammed.
  • Replace guards only with approved parts and only after the machine is isolated from power.
  • 3\. Blade hazards require constant attention: The blade is the most obvious hazard on a panel saw, but the risk is not limited to direct contact. A cracked, dull, warped, or incorrectly selected blade can bind, overheat, break, or throw material unexpectedly. Operators must verify that the blade is suitable for the material being cut, installed correctly, and maintained in good condition. Never force the cut; let the blade do the work at the proper feed rate. [1]

[1] [3] [3]

  • Inspect the blade for damage before use and remove it from service if defects are found.
  • Use the correct blade type for the material and cutting task.
  • Keep blades clean, sharp, and properly set so they cut freely without forcing.
  • 4\. Kickback prevention depends on body position, material support, and controlled feeding: Kickback can occur when the blade binds, the material twists, or the operator feeds stock improperly. To reduce this risk, keep your body out of the line of fire, stand to the side of the blade, and maintain firm control of the workpiece. Large panels must be supported so they do not pinch the blade, and narrow or unstable stock should be guided with appropriate aids rather than hands alone. Never reach over or behind the blade path. [2]

[2] [3] [3]

  • Stand to the side of the cut, not directly behind the blade.
  • Support large panels and long stock so they remain flat and stable.
  • Use push sticks, guides, or other approved aids when hands would be too close to the blade.
  • 5\. Safe operating procedures must be followed every time: Safe operation starts before the cut and continues until the machine is fully stopped. The work area should be clean, well lit, and free of scrap, cords, and trip hazards. Material must be positioned and guided correctly, and the operator should never free-hand the cut or twist the saw to force alignment. If the saw must be adjusted, cleaned, or serviced, it must be shut down and isolated before any hands enter the danger zone. [2]

[2] [3] [4]

  • Prepare a stable work surface and keep the area free of debris and cords.
  • Feed material in the correct direction and keep hands out of the line of cut.
  • Stop the machine before clearing jams, changing blades, or performing maintenance.
  • 6\. Emergency stop, shutdown, and maintenance controls must be understood before work begins: Every operator must know the location and function of the emergency stop and normal shutdown controls before starting the saw. If a jam, unusual vibration, blade damage, or loss of control occurs, stop the machine immediately and isolate it before investigating. Maintenance, cleaning, blade replacement, and repairs must only be performed under lockout/tagout by authorized personnel so the machine cannot start unexpectedly or release hazardous energy. [5]

[8] [10] [13]

  • Test the emergency stop during pre-use checks if site procedure allows.
  • Use lockout/tagout before reaching into the machine or removing guards.
  • Verify zero energy before maintenance begins and before the machine is returned to service.

Hazard Identification

Panel saw work presents multiple serious hazards that can cause life-changing injuries in seconds. The most important risks are blade contact, kickback, entanglement, flying debris, and unexpected startup during maintenance or blade changes. A good risk assessment should identify these hazards before work starts and confirm that controls are in place and working.

  • Direct contact with the rotating blade during cutting, adjustment, cleaning, or blade changes.: Severe lacerations, amputations, permanent disability, or fatal injury. [3]

[6]

(Risk: High)

  • Kickback or sudden movement of the panel caused by binding, poor support, or incorrect feeding technique.: Impact injuries, loss of balance, blade contact, crushed fingers, and damage to the workpiece or machine. [2]

[3]

(Risk: High)

  • Unexpected startup or release of stored energy during maintenance, cleaning, or repair.: Crushing, cutting, entanglement, or fatal injury to anyone working on or near the machine. [8]

[12]

(Risk: High)

  • Flying chips, dust, and noise generated during cutting operations.: Eye injuries, respiratory irritation or exposure, and hearing damage over time. [1]

[9]

(Risk: Medium)

  • Poor housekeeping around the saw area, including scrap, cords, and offcuts on the floor.: Trips, slips, falls, loss of balance near the blade, and delayed emergency response. [4]

[11]

(Risk: Medium)

Presenter Note: Ask the group which hazard they believe is most likely on their site and why. Reinforce that the highest-risk events are usually the ones that happen when workers become comfortable and stop following the basics.

Control Measures

Use the hierarchy of controls to reduce risk at the source before relying on PPE. Engineering controls such as fixed guards, blade covers, dust extraction, and stable material supports should be the first line of defense. Administrative controls such as training, pre-use inspections, clear work procedures, and restricted access help prevent unsafe acts. PPE is important, but it is the last line of defense and must be used together with guarding and safe work practices.

  • Verify machine guarding and safety devices before each use.: Check that the blade guard, fixed guards, interlocks, and emergency stop are present, secure, and functioning. Remove the saw from service if any safety device is missing or defective. [3]

[1]

  • Use the correct blade and operating settings for the material.: Match the blade to the material and cutting task, and confirm the blade is not cracked, chipped, warped, dull, or otherwise unsuitable. Do not force the cut or use a blade outside its intended application. [1]

[3]

  • Control kickback through proper stance and material support.: Stand to the side of the blade, keep hands away from the cut line, and support large or awkward panels so they cannot bind or pinch the blade. Use approved aids for narrow stock and never overreach. [2]

[3]

  • Keep the work area clean, organized, and free of trip hazards.: Remove scrap, sawdust, cords, and unused materials from the cutting area. Maintain clear access to the machine, emergency stop, and exit routes. [4]

[11]

  • Apply lockout/tagout before maintenance, cleaning, or blade changes.: Isolate all energy sources, apply locks and tags, release stored energy, and verify zero energy before any part of the body enters the danger zone. Only authorized employees may remove LOTO devices and return the machine to service. [8]

[10] [13]

  • Use dust and noise controls to reduce exposure.: Use wet methods or dust extraction where appropriate, and wear hearing protection and respiratory protection when required by the task and material being cut. [1]

[9]

Safe Work Procedures

  1. Review the operator’s manual and confirm you are trained on the specific panel saw model before starting work.
  2. Inspect the blade, guards, controls, and emergency stop before each use; do not operate defective equipment.
  3. Set up the work area so the floor is clean, dry, well lit, and free of scrap, cords, and other obstructions.
  4. Position and support the panel correctly, stand to the side of the blade, and keep hands out of the cut line.
  5. Stop the machine before clearing jams, changing blades, or making adjustments, and apply lockout/tagout for servicing.
  6. After the cut, allow the blade to stop completely before removing offcuts or reaching into the machine.

Presenter Note: Walk the group through the sequence from pre-use inspection to shutdown. Pause at each step and ask what could go wrong if the step is skipped.

Personal Protective Equipment (PPE) Requirements

  • Safety Glasses with Side Shields: Wear ANSI-compliant safety glasses with side shields at all times when operating or working near the panel saw. They protect against chips, dust, and small fragments released during cutting. If the task creates higher splash or impact exposure, use additional eye protection as required by site rules. [1]

[6]

  • Keep lenses clean and replace damaged eyewear immediately.
  • Use prescription-compatible eye protection if corrective lenses are needed.
  • Hearing Protection: Wear ear plugs or ear muffs when operating the saw or when noise levels require protection. Panel saws can generate harmful noise, especially during prolonged cutting or when multiple machines are operating nearby. Hearing protection must fit properly and be worn consistently for the full exposure period. [1]

[7]

  • Select the correct rating for the noise level and task duration.
  • Ensure hearing protection seals properly and is not removed during active cutting.
  • Gloves and Protective Clothing: Wear gloves only when they do not create an entanglement hazard and when they are appropriate for handling material, offcuts, or sharp edges. Avoid loose sleeves, jewelry, and clothing that could catch on moving parts. Clothing should fit close to the body and allow safe movement without hanging into the blade area. [2]

[1]

  • Do not wear loose clothing, dangling jewelry, or unsecured long hair near the saw.
  • Use gloves for handling rough stock or sharp offcuts, not for reaching into moving machinery.
  • Protective Footwear and Respiratory Protection: Wear sturdy work boots or safety-toe footwear to protect against dropped panels, offcuts, and sharp debris. Use a tight-fitting respirator with the correct filter when cutting materials that generate hazardous dust, such as concrete, brick, or other silica-containing products, and follow site requirements for dust control. [1]

[6] [9]

  • Keep footwear in good condition with slip-resistant soles.
  • Use wet methods or dust extraction where feasible to reduce airborne dust before relying on respiratory protection.

PPE is the last line of defense. It must be selected for the task, worn correctly, kept in good condition, and used together with guarding, training, housekeeping, and safe operating procedures. Damaged or poorly fitted PPE can give a false sense of security and increase risk rather than reduce it.

Real-World Example or Case Study

A worker was cutting large sheet material on a panel saw and tried to steady the panel with one hand while reaching across the cut line with the other. The sheet shifted, the blade bound, and the material kicked back toward the operator. The worker suffered a serious hand laceration and the saw was damaged. The incident was preventable: the panel should have been fully supported, the operator should have stood to the side, and the cut should have been made using the proper guides and safe feeding technique. The lesson is that even a routine cut can become dangerous when the operator rushes, loses body position, or ignores the machine’s guarding and support requirements. [2] [3]

Presenter Note: Use this example to ask the group what the worker should have done differently before the cut started, not after the incident occurred.

Group Discussion

Discuss the following questions:

  1. What is the first thing you check on the panel saw before starting a shift, and why?
  2. What could cause kickback on a panel saw, and how do you keep your body out of the danger zone?
  3. When must lockout/tagout be used on this machine, and who is allowed to remove the lock?

Presenter Note: Encourage workers to answer from their own experience. If possible, relate the discussion to the exact saw used on site and the materials being cut today.

Emergency Procedures

  1. If a hand, clothing item, or material becomes caught, hit the emergency stop immediately and do not attempt to free the person or material until the machine is fully isolated and stopped.
  2. If a blade breaks, a guard fails, or the saw behaves abnormally, stop work, isolate the machine, and report the defect so it can be inspected and repaired before reuse.
  3. If an injury occurs, call for emergency assistance, provide first aid within your training, control bleeding if safe to do so, and keep the injured worker still until help arrives.

Questions and Answers

Invite questions now. Remind the group that there are no bad questions when it comes to machine safety, especially if a worker is unsure about a guard, blade, or shutdown procedure.

  • Q: When should I stop using the panel saw?

A: Stop using the saw immediately if the blade is damaged, the guard is missing or not working, the emergency stop fails, the material binds repeatedly, or you are unsure how to make the cut safely. Defective equipment must be removed from service until repaired and checked. [1] [3]

  • Q: Do I need lockout/tagout for a blade change?

A: Yes. Any task that exposes you to hazardous energy or requires you to reach into the machine for servicing, cleaning, or repair must be done under lockout/tagout by an authorized employee. The machine must be isolated, stored energy released, and the equipment verified safe before work begins. [5] [10]

  • Q: What PPE is essential for panel saw work?

A: At minimum, wear safety glasses with side shields, hearing protection, and suitable footwear. Depending on the material and dust exposure, add respiratory protection and task-appropriate gloves or protective clothing. PPE must fit properly and be used with other controls, not instead of them. [1] [7]

Summary

Recap of main points:

  • Only trained operators should use the panel saw, and they must follow the manufacturer’s instructions and site procedures.
  • Keep guards in place, use the correct blade, and control kickback by supporting the material and standing out of the line of fire.
  • Use lockout/tagout before maintenance, cleaning, blade changes, or any task that exposes workers to hazardous energy.
  • Wear the correct PPE, maintain good housekeeping, and stop work immediately if the saw is defective or unsafe.

Action Items

Specific actions participants should take:

  1. Inspect the saw, blade, guards, controls, and emergency stop before every shift.
  2. Keep your body to the side of the blade and support the panel so it cannot bind or kick back.
  3. Use lockout/tagout for servicing and never bypass a guard or safety device.
  4. Wear the required PPE and replace damaged or poorly fitting items immediately.

Remember: Guard it, isolate it, support it, and never put your hands where the blade can reach.

Report all hazards, near-misses, and incidents to your supervisor immediately.

Safety powered by SALUS

13 source record(s)

Sources used for this answer

[1] Toolbox Talk: Lock Out Tag Out (LOTO)

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# LOCK OUT TAG OUT (LOTO) (cont.) ## LOTO STEPS Prepare for Shutdown: An authorized employee must identify the type of energy, understand the hazards of the energy, and the methods to control the energy before using the LOTO procedure. • Notify Affected Workers: Notify all affected employees that energy will be shut down and locked out for service or maintenance. • Shut down the Tool or Equipment: Shut down the tool or equipment. Follow the details provided in the lockout/tagout procedure. Many tools or equipment have complex, multistep shutdown processes, so following the directions precisely as the procedure lists them is essential. - Disconnect or Isolate the Tool or Equipment: Completely isolate the machine or equipment from its energy sources by using the appropriate energy-isolating devices. - Apply Lock(s) and Tag(s) to the Energy Isolating Device(s): Apply unique lockout/tagout devices to the power sources. - Dissipate Stored Energy: Dissipate stored and residual energy, such as that in capacitors, springs, elevated machine members, rotating flywheels, hydraulic systems, and air, gas, steam, or water pressure. - Check for Stored Energy: Check the tool or equipment for stored or residual energy. Testing instruments, such as voltage detectors or pressure gauges, can be used to confirm energy isolation. These instruments should be calibrated, adequately maintained, and used according to manufacturer instructions. • Restoration: Restoration is the final step in the LOTO safety and procedures. It involves inspecting the work area for completion and safety, removing LOTO devices properly, informing affected employees of equipment status, and restarting. Before restoring equipment, the work area must be inspected for completion and safety. This may involve verifying that all tools and equipment have been removed from the equipment and that the work area is clean and debris-free. ## RESOURCES Chapter 296-803 WAC-Lockout Tagout WAC [redacted identifier]-L…

[2] Toolbox Talk: Lock Out Tag Out (LOTO)

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# LOCK OUT TAG OUT (LOTO) DANGER LOCKED OUT DO NOT REMOVE DAN ER DON IT OPER Date Posted: 05/29/2024 The release of uncontrolled energy causes thousands of injuries each year. Each year, approximately 3,000 workers suffer lost-time injuries from being caught in dangerous parts of equipment or machinery during maintenance or cleaning, according to Bureau of Labor Statistics (BLS) data. Further, each year, there are approximately 60 fatalities from similar exposures. ## WHAT IS LOTO? A lockout tag-out (LOTO) is a set of safety procedures to prevent personal injury or property damage when working with, near, or on machines, tools, or equipment. Also called LOTO procedures, they involve manually adding locks and tags to parts of machines to make all employees aware of the maintenance work and prevent accidents. Employees involved in the lockout tag-out place locks on machines to prevent others from turning the machine on, and they place tags as warning signs of the current maintenance. LOTO aims to protect workers from accidental injury or death caused by unexpected equipment start-up or the release of stored energy. At the same time, maintenance or servicing is performed. The procedure involves locking or tagging the equipment's energy-isolating devices, such as switches or valves, and preventing the release of hazardous energy until the work is completed and the equipment is deemed safe to operate again. ## What Sorts of Energy Should I be Concerned about in Construction? According to the Occupational Safety and Health Administration (OSHA), Energy sources, including electrical, mechanical, hydraulic, pneumatic, chemical, thermal, or other sources in machines and equipment, can be hazardous to workers. During the servicing and maintenance of machines and equipment, the unexpected startup or release of stored energy can result in severe injury or death to workers. Kinetic and potential are two encompassing forms of energy prevalent in the construction industry…

[3] Tool Box Talk: Personal Protective Equipment

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MIOSHA Michigan Occupational Safety and Health Administration ## Special points of interest: • Wear Hard Hats, Safety Glasses, and Work Boots on job sites. • Use face shields and goggles when safety glasses are not enough • Wear safety toe foot- wear when feet can be crushed by heavy objects # Tool Box Talk Personal Protective Equipment MIOSHA Construction Safety Standard Part 6. Personal Protective Equipment Employer: Shall provide, at no expense to the employee, the initial issue of personal protective equipment (PPE) and replacement equipment necessary due to reasonable wear and tear required, unless specifically indicated otherwise or other employer/employee agreement specifically requires employees to provide such equipment. Employee: An employee shall wear PPE when prescribed by the MIOSHA rules. ## Head protection (Hard Hat): . Class A hard hat shall be used where a hazard from falling or flying objects or particles or from other harmful contacts or exposures may be present • physically altered, painted, or damaged hard hats shall not be worn • Wear hard hat brim forward • Do not ware baseball hats underneath ## Eye and face protection: - Z87.1 safety glasses shall be used where a hazard exists from flying objects or particles, harmful contacts, such as when using power tools, hammers, and working over head. • An employee who needs corrective lenses where eye protection is required shall be protected by 1 of the following: (a) Spectacles whose protective lenses provide optical correction. (b) Goggles that can be worn over the corrective lenses without disturbing the adjustment of the spectacles. - Use goggles when working around dust, chemicals - Use face shields to protect face from particles, chemicals Face shields do not protect eyes from flying object high impacts, must use Z87.1 safety glasses underneath ## Foot protection: • Employee Provided / Employer must require • ANSI Z41-1999 or ASTM 2412 & 2413 certified footwear mu…

[4] Toolbox Talk: Housekeeping

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CPWR TOOLBOX THE CENTER FOR CONSTRUCTION RESEARCH AND TRAINING TALK # Housekeeping Housekeeping refers to making sure materials are in good condition and keeping the areas we work in and walk in clean, orderly, sanitary, and dry. Bad housekeeping is dangerous at any time. It can lead to production delays, property damage, and higher costs. ## Sharon's Story Sharon, a carpenter, was doing framing for a custom-sized space on the second story of a house. A lot of wood pieces, scraps, and sawdust had accumulated around the sawhorses, power tools, cords, and piles of materials. When leaving for the day, she tripped over some of the items on the floor and fell down the stairwell, injuring her neck. - What could have been done to prevent this incident? - Does your worksite have a lot of lumber, debris, or flammable materials lying around? - How often are materials organized and placed where they belong? ## Remember This - Keep floors dry, clean, and clear of waste. - Keep workplaces well-lighted. - Keep hoses, power cords, and welding leads out of heavily travelled walkways or areas. - Keep materials away from openings, roof edges, excavations, and trenches. - Keep all work areas, walkways, and stairs in and around buildings or other structures clear. - Don't allow materials or garbage to build up. Remove unused materials. - Don't block emergency exits, fire equipment, or first aid stations. ➤ Don't store chemicals and gases near heat sources or electrical equipment. - Place, stack, or store materials and equipment where they will not cause injury to workers. - Provide separate, covered containers for collecting different wastes, such as trash, oily rags, dry rags, and flammable or hazardous materials (acids, harsh or harmful dusts, etc.). How can we stay safe today? What will we do at the worksite to promote housekeeping? 1. 2. OSHA Regulation: 1926.25 ©2017, CPWR-The Center for Construction Research and Training. All rights reserved. CPWR …

[5] Toolbox Talk: Housekeeping

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# Housekeeping (cont.) ## Remember This (cont.) CPWR TOOLBOX RESEARCH AND TRAINING THE CENTER FOR CONSTRUCTION TALK # Housekeeping - Keep all work areas, walkways, and stairs dry, clean, and clear of waste. Keep hoses, power cords, and welding leads out of heavily traveled walkways or areas. - Don't allow materials or garbage to build up. Remove unused materials. Continually clear out garbage and other wastes. ©2017, CPWR-The Center for Construction Research and Training. All rights reserved. CPWR is the research and training arm of NABTU. Production of this document was supported by cooperative agreement OH 009762 from the National Institute for Occupational Safety and Health (NIOSH). The contents are solely the responsibility of the authors and do not necessarily represent the official views of NIOSH. CPWR【O THE CENTER FOR CONSTRUCTION RESEARCH AND TRAINING

[6] Lockout/Tagout (LOTO): Control of Hazardous Energy

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# Starting up equipment again - Remove all tools, replace guards, and make sure the equipment is ready to re-energize. - Notify all affected employees and make sure they are clear of area. - The authorized person removes the lockout/tagout device. - Start-up or reactivate equipment. START STOP 15

[7] Toolbox Talk: Table Saws

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# TABLE SAWS Date Posted: 08/15/2016 Approximately 40,000 Americans visit hospital emergency rooms every year with injuries sustained while operating table saws. Roughly 10% of these injuries result in amputations. Table Saws are a great and versatile tool, unfortunately they are also on the list of top most dangerous tools. It is critically important to follow common safety rules pertaining to the operation of a table saw. ## CUTTING GUIDELINES • Wear proper eye and hearing protection, and when required, respiratory protection. • Follow all table saw manufacturer's instructions for reducing the risk of kickback • Make sure the guard is in place and working correctly. - Choose the proper saw blade for the type of work being done. • Keep saw blades clean, sharp, and properly set so they will cut freely without being forced. • Keep the work area clean. Operate the table saw in a non-congested, well-lit area. • Feed material into the saw blade counter to the direction of rota;on • During cutting, keep hands out of the line of the saw cut. • Use the saw blade guard with a spreader and an;-kickback fingers for ripping or cross cutting operations. • - Keep your body to the side of the saw blade out of the line of a possible kickback. • Use a push stick when ripping narrow stock • When changing the saw blade, stop the machine, disconnect the power supply and place the plug end of the cord on top of the saw table. • Do not perform free-hand sawing. The stock must be held firmly against the miter gauge or rip fence to position and guide the cut. • Do not reach around or over a moving saw blade ## QUESTIONS FOR DISCUSSION • How can this tool hurt you? • How could you prevent it from happening? ## PRESENTER TIPS • Pre-read the Toolbox Talk. Your comfort level and confidence will be higher if you know your topic. Discuss related tasks, work areas or events that make the Toolbox Talk relevant to your job site. • Involve the workers by asking questio…

[8] Toolbox Talk: Circular Saws

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# CIRCULAR SAWS Date Posted: 09/22/2016 Hospital emergency room visits account for approximately 10,600 visits annually due to improper usage of circular saws. ## IMPORTANT SAFETY GUIDELINES • Wear PPE (safety glasses and hearing protection). • While operating a saw, keep long hair tied back, do not wear loose clothing or jewelry. • Before the cut, set the depth of the saw to 1/8" thicker than material. • Prepare a stable surface to cut material on. Never cut on your knee. • Never alter a manufacturer's guard. • Blade guard should move freely to both the open and closed positions. • Never cut with a dull blade. • Always unplug the saw before you replace the blade. • Cut short material from long material first. • Stand to the side when cutting material. This position protects you from any potential kickback. • Hold the saw with two hands; one hand stabilizes the material to prevent the saw from moving and the other hand is on the saw. • After your cut, you can put the saw down. • Support large panels so they will not pinch the blade. • Beware of knots or sap in the wood and never remove the blade from the material while it is cutting. • Keep all electrical cords clear of the cutting path. • Do not twist the saw while cutting to change direction or saw alignment unless the blade is designed for that purpose. • Do not carry portable circular saws with hands or fingers on the trigger switch. • Keep the work area clean and free of debris and scraps to prvent stumbling or tripping. ## QUESTIONS FOR DISCUSSION • How can this tool hurt you? • How could you prevent it from happening? ## PRESENTER TIPS • Pre-read - the Toolbox Talk. Your comfort level and confidence will be higher if you know your topic. • Discuss related tasks, work areas or events that make the Toolbox Talk relevant to your job site. • Involve the workers by asking questions and input that drives discussion.

[9] Toolbox Talk: Silica

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# Silica (cont.) ## Remember This (cont.) CPWR TOOLBOX RESEARCH AND TRAINING THE CENTER FOR CONSTRUCTION TALK # Silica - Use vacuums and/or water to reduce the dust at the source, before it becomes airborne. - Vacuum the dust from your clothes and change into clean clothing before leaving the work site. - Do not brush or blow the dust off! Avoid bringing dust home! ©2017, CPWR-The Center for Construction Research and Training. All rights reserved. CPWR is the research and training arm of NABTU. Production of this document was supported by cooperative agreement OH 009762 from the National Institute for Occupational Safety and Health (NIOSH). The contents are solely the responsibility of the authors and do not necessarily represent the official views of NIOSH. CPWRO THE CENTER FOR CONSTRUCTION RESEARCH AND TRAINING

[10] Toolbox Talk - Cut-Off Saw Safety

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TENNIS SIGILL THE COMMONWEALTH OF MASSACHUSETTS EXECUTIVE OFFICE OF LABOR AND WORKFORCE DEVELOPMENT SSACH PUBLIC DEPARTMENT OF LABOR STANDARDS # CUT-OFF SAW TOOLBOX TALK Employees who use cut-off saws must be trained to operate the saw safely. Review the Owner's Manual for each model saw that is used. This Toolbox Safety Talk can help review important safety tips. ## Work Practices Review the Owner's Manual for each model cut-off saw you use. ## Inspect each saw before use: • Blade not cracked, chipped, or warped. • Use the correct blade for material and conditions being cut. • Match saw RPM with blade RPM. • Machine guards (belt and blade guards) are secure and adjusted. • Verify throttle and stop switch are working. • Fuel added when saw is cold. ## Prevent Kick-back: • Always keep two hands on the saw. Never operate with one hand. • Never cut above shoulder height. • Do not bend over the blade when cutting. • Support the material being cut to prevent pinching or binding of the wheel. • Do not grind or bevel on the side of the wheel. • Release pressure on the cut-off saw as you reach the end of the cut. • Review owner's manual to understand directional forces on the wheel. • Position your body to keep clear of the wheel and reactive forces. ## Work Safely: • Start saw when resting on ground. Do not "drop start" cut-off saws. • Wet cut when feasible to reduce dust and reduce energy of reactive forces on the wheel. • During transport, do not roll the blade wheel on the ground. • This can damage the wheel and cause shattering during use. WACKER Personal Protective Equipment C Safety Glasses Work Hearing Protection - with Side Shields Gloves ear plugs or ear muffs Boots Tight fitting respirator with P100 Optional: filters when cutting concrete, 95 mask when brick, asbestos cement pipe. Use cutting metal. wet methods to reduce silica or asbestos dust. Sample safety programs for municipal and state agencies are available at www.mass.gov/dol…

[11] Toolbox Talk: Personal Protective Equipment

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# PERSONAL PROTECTIVE EQUIPMENT Date Posted: 09/03/2016 Personal Protective Equipment (PPE) is gear that can be worn to help minimize or eliminate injury. It can be worn to help prevent sudden injuries or injuries occur over time. It is very important the user understands the intended purpose of the PPE and verifies that it fits properly. that ## When to Wear PPE • Before you resort to PPE, you should first: • Use administrative controls • Implement Engineering Controls • Use local exhaust or general ventilation vs. a respirator • Control dust with a wet process vs. dry • Install sound reducing devices to mechanical equipment • When these other two means of protection are exhausted you then will need to select the appropriate PPE. - Often times PPE will be used in conjunction with administrative and engineering controls for added protection. ## BASIC TYPES OF PPE Head: Hard hat, welders cap Hearing: Earmuffs, ear plugs or canal caps Face/Eye: Safety glasses, face shield, safety goggles. Hand: Gloves for general use, chemical use, electrical work or hot work. Body: Chaps, leathers, coveralls Foot Protection: Leather boots, Safety toe/steel toe boots Personal Protective Equipment is gear that is worn to help minimize or eliminate injury. It is very important the user understands the intended purpose of the PPE, verifies that the PPE fits properly and is adequate for the work to be performed. Remember: PPE is the last line of defense against a hazard. LEARN MORE ## QUESTIONS FOR DISCUSSION • Does the PPE you wear to perform your work fit properly and is it in good working condition? What can be done in your work area to improve the use of PPE? • What improvements can be made to reduce the need for PPE? ## PRESENTER TIPS • Pre-read the Toolbox Talk. Your comfort level and confidence will be higher if you know your topic. Discuss related tasks, work areas or events that make the Toolbox Talk relevant to your job site. • Involve the workers …

[12] Lockout/Tagout (LOTO): Control of Hazardous Energy

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# When are lockout/tagout procedures needed? - When employees do service or maintenance on or around any equipment that has hazardous energy, - When equipment or machinery is being installed or removed, - When a guard or other safety device is bypassed or removed. 9

[13] Toolbox Talk: Equipment Maintenance

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## How can we stay safe today? (cont.) Equipment Safety: Construction Toolbox Talk NIOSH CPWR 【 Maintenance - Always inspect equipment before using it to make sure it is in safe working order and good repair. - Tell your supervisor if equipment needs to be maintained, cleaned, or repaired. - Use proper lockout/tagout procedures to control all hazardous energy sources before maintaining, cleaning, or repairing equipment. GET INFORMATION CDC/NIOSH INFO: 1-800-CDC-INFO (1-[redacted phone]) | TTY: 1-[redacted phone] | cdc.gov/info | www.cdc.gov/niosh CPWR: Contact [redacted phone] | [redacted email] | www.cpwr.com/toolbox-talks DHHS (NIOSH) Publication No. 2022-135 | DOI: https://doi.org/10.[redacted postal code]/NIOSHPUB2022135 | August 2022

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