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Toolbox Talk: Silica Hazards and Control Measures

Date: [DATE] Duration: [DURATION] minutes Presenter: [PRESENTER NAME] Location: [LOCATION]

Objective

The objective of this toolbox talk is to educate workers about the hazards associated with crystalline silica exposure, implement effective control measures, and ensure compliance with safety procedures to minimize the risk of respiratory damage and other health issues [1], [2], [3].

Introduction

Crystalline silica is a common mineral found in materials like concrete, mortar, and drywall. When these materials are disturbed through cutting, grinding, or drilling, respirable crystalline silica dust is created. Inhaling this dust can lead to serious and irreversible lung diseases, including silicosis, lung cancer, and other respiratory issues [1], [2], [3].

Presenter Note: Engage the audience by asking if anyone has personal experience related to the topic.

Key Points

  • Crystalline silica is a common mineral found in many construction materials [1], [2], [3].
  • Inhaling respirable crystalline silica dust can cause silicosis, lung cancer, and other respiratory diseases [1], [2], [3].
  • Exposure limits for crystalline silica are regulated by OSHA and other agencies [1], [2], [3].
  • Control measures such as water suppression, ventilation, and respiratory protection are essential to minimize exposure [4], [5], [6], [7].
  • Proper training, awareness, and adherence to safety procedures are crucial for preventing silica-related illnesses [4], [5], [6], [7].

Hazard Identification

Exposure to crystalline silica can occur when working with materials such as:

  • Concrete and mortar: Cutting, grinding, or drilling concrete and mortar can release silica dust, leading to respiratory damage and silicosis [1], [2], [3].
  • Drywall: Sanding or cutting drywall can generate silica dust, causing respiratory irritation and long-term lung damage [1], [2], [3].
  • Abrasive blasting: Using sand or other silica-containing abrasives in blasting operations can result in high levels of silica exposure, leading to severe respiratory illnesses [1], [2], [3].

Presenter Note: Encourage participants to share any additional hazards they've encountered.

Control Measures

To protect against silica exposure, implement the following control measures:

  • Water Suppression: Use water sprays or wet cutting methods to suppress dust generation during cutting, grinding, and drilling operations [4], [5], [6], [7].
  • Ventilation: Ensure adequate ventilation in work areas to remove airborne silica dust. Use local exhaust ventilation (LEV) systems when possible [4], [5], [6], [7].
  • Respiratory Protection: Provide and require the use of NIOSH-approved respirators when other control measures are not sufficient to reduce exposure below permissible limits [4], [5], [6], [7].
  • Housekeeping: Regularly clean work areas using wet methods or HEPA-filtered vacuum cleaners to prevent dust accumulation. Avoid dry sweeping or compressed air, which can re-suspend dust into the air [4], [5], [6], [7].

Safe Work Procedures

  1. Assess the task: Identify if the task involves materials containing crystalline silica [1], [2], [3].
  2. Implement controls: Use water suppression, ventilation, or other engineering controls to minimize dust generation [4], [5], [6], [7].
  3. Wear PPE: Use appropriate respiratory protection and protective clothing as required [4], [5], [6], [7].
  4. Monitor exposure: Conduct air monitoring to ensure control measures are effective [4], [5], [6], [7].
  5. Clean up safely: Use wet methods or HEPA-filtered vacuums for cleanup [4], [5], [6], [7].

Presenter Note: If possible, demonstrate the safe work procedure or use visual aids.

Personal Protective Equipment (PPE) Requirements

  • Respirators: Use NIOSH-approved respirators (e.g., N95, half-face, or full-face respirators) when engineering controls are not sufficient to reduce silica exposure below permissible limits [4], [5], [6], [7].
  • Protective Clothing: Wear disposable or washable protective clothing to prevent silica dust from contaminating personal clothing [4], [5], [6], [7].
  • Eye Protection: Use safety glasses or goggles to prevent eye irritation from silica dust [4], [5], [6], [7].

[Emphasize the importance of proper PPE use and maintenance]

Real-World Example or Case Study

[Provide a detailed description of a relevant real-world scenario or case study]

[Discuss what went wrong or right, and the lessons learned]

Presenter Note: Ask participants if they can relate this example to their own experiences.

Group Discussion

Discuss the following questions:

  1. What are some tasks you perform that could expose you to silica dust?
  2. What control measures do we currently use to minimize silica exposure?
  3. How can we improve our current practices to further reduce silica exposure?

Presenter Note: Encourage active participation and facilitate the discussion.

Emergency Procedures

In case of an emergency related to silica exposure:

  1. Stop work immediately and move to a well-ventilated area.
  2. Remove contaminated clothing and wash exposed skin with soap and water.
  3. Seek medical attention if experiencing respiratory symptoms such as coughing, shortness of breath, or wheezing.
  4. Report the incident to your supervisor and safety department.

Questions and Answers

[Encourage participants to ask questions]

[Provide answers to common questions related to the topic]

  • Q: What type of respirator should I use for silica exposure?

A: Use a NIOSH-approved respirator appropriate for the level of silica exposure, as determined by air monitoring.

  • Q: How often should I replace my respirator?

A: Replace respirators according to the manufacturer's instructions or when they become damaged or difficult to breathe through.

  • Q: What are the early symptoms of silicosis?

A: Early symptoms may include shortness of breath, coughing, fatigue, and chest pain. See a doctor if you have concerns.

Summary

  • Crystalline silica exposure can lead to serious respiratory illnesses [1], [2], [3].
  • Control measures such as water suppression, ventilation, and respiratory protection are essential [4], [5], [6], [7].
  • Proper PPE use and maintenance are critical for protecting against silica exposure [4], [5], [6], [7].
  • Report any concerns or potential exposures to your supervisor immediately.

Action Items

  1. Review the SDS for all materials used on the job site to identify potential silica exposure [1], [2], [3].
  2. Ensure that all control measures are in place and functioning correctly before starting work [4], [5], [6], [7].
  3. Participate in training programs on silica hazards and control measures [4], [5], [6], [7].

Remember: Protect your lungs – control silica dust! [4], [5], [6], [7]

Report all hazards, near-misses, and incidents to your supervisor immediately.

Safety powered by SALUS

7 source record(s)

Sources used for this answer

[1] Sakrete - Mortar Type S and N

Page 5

Open source document

Source excerpt

# Mortar Type S and N Safety Data Sheet according to the Hazard Communication Standard (CFR29 1910.1200) HazCom 2012. <table><tr><th colspan="2">Cement, portland, chemicals ([redacted postal code]-15-1)</th></tr><tr><td colspan="2">USA - OSHA - Occupational Exposure Limits</td></tr><tr><td>OSHA PEL (TWA) [1]</td><td>15 mg/m3 (total dust) 5 mg/m3 (respirable fraction)</td></tr><tr><td colspan="2">Iron oxide (Fe203) (1309-37-1)</td></tr><tr><td>USA - ACGIH - Occupational Exposure Limits</td><td></td></tr><tr><td>ACGIH chemical category</td><td>Not Classifiable as a Human Carcinogen</td></tr><tr><td colspan="2">USA - OSHA - Occupational Exposure Limits</td></tr><tr><td>Local name</td><td>Iron oxide fume</td></tr><tr><td>OSHA PEL (TWA) [1]</td><td>10 mg/m3 (fume) 15 mg/m3 (total dust (Rouge) 5 mg/m3 (respirable fraction (Rouge)</td></tr><tr><td>Regulatory reference (US-OSHA)</td><td>OSHA Annotated Table Z-1</td></tr><tr><td colspan="2">Limestone (1317-65-3)</td></tr><tr><td>USA - OSHA - Occupational Exposure Limits</td><td></td></tr><tr><td>OSHA PEL (TWA) [1]</td><td>15 mg/m3 (total dust) 5 mg/m3 (respirable fraction)</td></tr><tr><td colspan="2">Calcium oxide (1305-78-8)</td></tr><tr><td colspan="2">USA - ACGIH - Occupational Exposure Limits</td></tr><tr><td>Local name</td><td>Calcium oxide</td></tr><tr><td>ACGIH OEL TWA</td><td>2 mg/m3</td></tr><tr><td>Remark (ACGIH)</td><td>TLV® Basis: URT irr</td></tr><tr><td>Regulatory reference</td><td>ACGIH 2020</td></tr><tr><td colspan="2">USA - OSHA - Occupational Exposure Limits</td></tr><tr><td>Local name</td><td>Calcium oxide</td></tr><tr><td>OSHA PEL (TWA) [1]</td><td>5 mg/m3</td></tr><tr><td>Regulatory reference (US-OSHA)</td><td>OSHA Annotated Table Z-1</td></tr></table> ## 8.2. Appropriate engineering controls Appropriate engineering controls : Ensure good ventilation of the work station. Provide readily accessible eye wash stations safety showers. Environmental exposure controls : Avoid release to the environment. …

[2] Sherwin-Williams - Duration Exterior Acrylic Latex

Page 7

Open source document

Source excerpt

# Section 8. Exposure controls/personal protection <table><tr><th></th><th></th><th>TWA 8 hours: 0.05 mg/m3. Form: respirable fraction. CA British Columbia Provincial (Canada, 4/2024) [silica, crystalline - alpha quartz and cristobalite] Carc 2A, Carc 1. TWA 8 hours: 0.025 mg/m3. Form: Respirable. CA Ontario Provincial (Canada, 6/2019) TWA 8 hours: 0.05 mg/m3. Form: Respirable particulate matter.. CA Quebec Provincial (Canada, 2/2024) TWAEV 8 hours: 0.05 mg/m3. Form: respirable aerosol fraction. CA Alberta Provincial (Canada, 3/2023) A2. OEL 8 hours: 0.025 mg/m3. Form: Respirable particulate.</th></tr></table> ## Occupational exposure limits (Mexico) <table><tr><th>Ingredient name</th><th>CAS #</th><th>Exposure limits</th></tr><tr><td>Zinc Oxide</td><td>1314-13-2</td><td>NOM-010-STPS-2014 (Mexico, 4/2016) TWA 8 hours: 2 mg/m3. Form: Respirable fraction. STEL 15 minutes: 10 mg/m3. Form: Respirable fraction.</td></tr><tr><td>Cristobalite, respirable powder</td><td>[redacted postal code]-46-1</td><td>NOM-010-STPS-2014 (Mexico, 4/2016) A2. TWA 8 hours: 0.025 mg/m3. Form: Respirable fraction.</td></tr></table> Biological exposure indices (United States) No exposure indices known. Biological exposure indices (Canada) No exposure indices known. ## Biological exposure indices (Mexico) No exposure indices known. ## Appropriate engineering controls Environmental exposure controls ## Individual protection measures Hygiene measures : : If user operations generate dust, fumes, gas, vapor or mist, use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended or statutory limits. : Emissions from ventilation or work process equipment should be checked to ensure they comply with the requirements of environmental protection legislation. In some cases, fume scrubbers, filters or engineering modifications to the process equipment will be necessary to reduce emissions to acceptable leve…

[3] Sherwin-Williams - Cashmere Interior Acrylic Latex

Page 6

Open source document

Source excerpt

# Section 8. Exposure controls/personal protection [Silica Crystalline -Quartz] C2. TWAEV 8 hours: 0.1 mg/m³. Form: respirable aerosol fraction. CA Alberta Provincial (Canada, 3/2023) A2. OEL 8 hours: 0.025 mg/m3. Form: Respirable particulate. Occupational exposure limits (Mexico) <table><tr><th>Ingredient name</th><th>CAS #</th><th>Exposure limits</th></tr><tr><td>Crystalline Silica, respirable powder</td><td>[redacted postal code]-60-7</td><td>NOM-010-STPS-2014 (Mexico, 4/2016) A2. TWA 8 hours: 0.025 mg/m3. Form: Respirable fraction.</td></tr></table> Biological exposure indices (United States) No exposure indices known. Biological exposure indices (Canada) No exposure indices known. ## Biological exposure indices (Mexico) No exposure indices known. ## Appropriate engineering controls Environmental exposure controls : If user operations generate dust, fumes, gas, vapor or mist, use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended or statutory limits. : Emissions from ventilation or work process equipment should be checked to ensure they comply with the requirements of environmental protection legislation. In some cases, fume scrubbers, filters or engineering modifications to the process equipment will be necessary to reduce emissions to acceptable levels. ## Individual protection measures Hygiene measures ## Eye/face protection ## Skin protection Hand protection ## Body protection : Wash hands, forearms and face thoroughly after handling chemical products, before eating, smoking and using the lavatory and at the end of the working period. Appropriate techniques should be used to remove potentially contaminated clothing. Wash contaminated clothing before reusing. Ensure that eyewash stations and safety showers are close to the workstation location. : Safety eyewear complying with an approved standard should be used when a risk assessment indicates thi…

[4] GAF - Versashield SOLO™ Fire Resistant Slip Sheet SDS - 2113

Page 2

Open source document

Source excerpt

## SECTION 2: HAZARDS IDENTIFICATION (cont.) GAF CHRONIC HEALTH HAZARDS: CARCINOGENICITY: SDS # 2113 cause severe respiratory irritation, skin irritation and/or eye irritation. Repeated and/or prolonged exposure to dust and fibers at concentrations in excess of exposure limits may result in respiratory damage, chronic skin irritation and/or eye injury. The International Agency for Research on Cancer (IARC) and the National Toxicology Program (NTP) have determined that there is sufficient evidence in humans for the carcinogenicity of inhaled crystalline silica in the form of quartz or cristobalite. In addition, IARC has determined that there is sufficient evidence for the carcinogenicity of quartz and cristobalite in experimental animals. Among individuals with silicosis, lung cancer occurs more frequently in those who smoke. Sulfuric acid contained in strong inorganic acids mists is classified as a group 1 carcinogen (carcinogenic to humans) by the International Agency for Research on Cancer (IARC). ## SECTION 3: COMPOSITION/INFORMATION ON INGREDIENTS <table><tr><th></th><th></th><th></th><th colspan="3">OCCUPATIONAL EXPOSURE LIMITS</th></tr><tr><td>CHEMICAL NAME</td><td>CAS #</td><td>% (BY WT)</td><td>OSHA</td><td>ACGIH</td><td>OTHER</td></tr><tr><td>Limestone</td><td>1317-65-3</td><td>35 - 45</td><td>5 mg/m3 — resp. 15 mg/m3 - total</td><td>3 mg/m3 - resp. 10 mg/m3 - total</td><td>REL: 5 mg/m3 - resp. 10 mg/m3 - total</td></tr><tr><td>Graphite</td><td>7782-42-5</td><td>10 25</td><td>15 mppcf</td><td>2 mg/m3 - resp.</td><td>REL: 2.5 mg/m3 - resp.</td></tr><tr><td>Fibrous Glass</td><td>[redacted postal code]-17-3</td><td>10 - 25</td><td>1 f/cc - resp.</td><td>1 f/cc - resp.</td><td>REL: 5 mg/m3 - total fibers</td></tr><tr><td>Aluminum Trihydrate</td><td>[redacted postal code]-51-2</td><td>10 - 25</td><td>5 mg/m3 - resp. 15 mg/m3 - - total</td><td>3 mg/m3 - resp. 10 mg/m3 - total</td><td>REL: 5 mg/m3 - resp. 10 mg/m3 - total</td></tr><tr><td>Sulfuric Acid (…

[5] Sakrete - Cement Color

Page 4

Open source document

Source excerpt

# Cement Color Safety Data Sheet according to the Hazard Communication Standard (CFR29 1910.1200) HazCom 2012. <table><tr><th colspan="2">Limestone (1317-65-3)</th></tr><tr><td colspan="2">USA - OSHA - Occupational Exposure Limits</td></tr><tr><td>OSHA PEL (TWA) [1]</td><td>15 mg/m3 (total dust) 5 mg/m3 (respirable fraction)</td></tr><tr><td colspan="2">Iron oxide (Fe203) (1309-37-1)</td></tr><tr><td colspan="2">USA - ACGIH - Occupational Exposure Limits</td></tr><tr><td>ACGIH OEL TWA</td><td>5 mg/m3 (respirable particulate matter)</td></tr><tr><td>ACGIH chemical category</td><td>Not Classifiable as a Human Carcinogen</td></tr><tr><td colspan="2">USA - OSHA - Occupational Exposure Limits</td></tr><tr><td>Local name</td><td>Iron oxide fume</td></tr><tr><td>OSHA PEL (TWA) [1]</td><td>10 mg/m3 (fume) 15 mg/m3 (total dust (Rouge) 5 mg/m3 (respirable fraction (Rouge)</td></tr><tr><td>Regulatory reference (US-OSHA)</td><td>OSHA Annotated Table Z-1</td></tr><tr><td colspan="2">Quartz ([redacted postal code]-60-7)</td></tr><tr><td colspan="2">USA - ACGIH - Occupational Exposure Limits</td></tr><tr><td>ACGIH OEL TWA</td><td>0.025 mg/m3 (respirable particulate matter)</td></tr><tr><td>ACGIH chemical category</td><td>Suspected Human Carcinogen</td></tr><tr><td colspan="2">USA - OSHA - Occupational Exposure Limits</td></tr><tr><td>Local name</td><td>Quartz (Total Dust) (Silica: Crystalline)</td></tr><tr><td>OSHA PEL (TWA) [1]</td><td>50 µg/m³ (Respirable crystalline silica)</td></tr><tr><td>Remark (OSHA)</td><td>Table Z-3. For OSHA PEL (TWA) use formula: (30 mg/m3 / (%SiO2+2)) for mg/m3. CAS No. source: eCFR Table Z-1.</td></tr><tr><td>Regulatory reference (US-OSHA)</td><td>OSHA Annotated Table Z-3 Mineral Dusts</td></tr></table> ## 8.2. Appropriate engineering controls Appropriate engineering controls : Ensure good ventilation of the work station. Environmental exposure controls : Avoid release to the environment. ## 8.3. Individual protection measures/Personal protective…

[6] Sherwin-Williams Carpenter's Wood Filler

Page 5

Open source document

Source excerpt

# Section 8. Exposure controls/personal protection ## Control parameters Occupational exposure limits (OSHA United States) <table><tr><th>Ingredient name</th><th>CAS #</th><th>Exposure limits</th></tr><tr><td>Calcium Carbonate</td><td>471-34-1</td><td>NIOSH REL (United States, 10/2020). [calcium carbonate] TWA: 5 mg/m3 10 hours. Form: Respirable fraction TWA: 10 mg/m3 10 hours. Form: Total</td></tr><tr><td>Wollastonite</td><td>[redacted postal code]-17-0</td><td>ACGIH TLV (United States, 1/2024). TWA: 1 mg/m3 8 hours. Form: Inhalable fraction</td></tr><tr><td>Crystalline Silica, respirable powder</td><td>[redacted postal code]-60-7</td><td>OSHA PEL Z3 (United States, 6/2016). TWA: 250 mppcf / (%SiO₂+5) 8 hours. Form: Respirable TWA: 10 mg/m3 / (%SiO₂+2) 8 hours. Form: Respirable OSHA PEL (United States, 5/2018). [Silica, crystalline] TWA: 50 µg/m³ 8 hours. Form: Respirable dust ACGIH TLV (United States, 1/2024). [Silica, crystalline] TWA: 0.025 mg/m3 8 hours. Form: Respirable fraction NIOSH REL (United States, 10/2020). [SILICA, CRYSTALLINE] TWA: 0.05 mg/m3 10 hours. Form: respirable dust</td></tr></table> ## Occupational exposure limits (Canada) <table><tr><th>Ingredient name</th><th>CAS #</th><th>Exposure limits</th></tr><tr><td>Quartz</td><td>[redacted postal code]-60-7</td><td>CA British Columbia Provincial (Canada, 8/2023). [Silica, Crystalline - alpha quartz and Cristobalite] TWA: 0.025 mg/m3 8 hours. Form: Respirable CA Alberta Provincial (Canada, 3/2023). OEL: 0.025 mg/m3 8 hours. Form: Respirable particulate CA Ontario Provincial (Canada, 6/2019). [Silica, Crystalline (Quartz/Tripoli)] TWA: 0.1 mg/m3 8 hours. Form: Respirable particulate matter. CA Quebec Provincial (Canada, 2/2024). [Silica Crystalline -Quartz] TWAEV: 0.1 mg/m3 8 hours. Form: respirable aerosol fraction CA Saskatchewan Provincial (Canada, 4/2021). TWA: 0.05 mg/m3 8 hours. Form: respirable fraction</td></tr></table> Occupational exposure limits (Mexico) Date of issue/Date of revision…

[7] GAF - VersaShield Fire‑Resistant Roof Deck Protection SDS - 2114

Page 2

Open source document

Source excerpt

## SECTION 2: HAZARDS IDENTIFICATION (cont.) GAF SDS # 2114 CHRONIC HEALTH HAZARDS: CARCINOGENICITY: Exposure to concentrations in excess of the exposure limits may cause severe respiratory irritation, skin irritation and/or eye irritation. Repeated and/or prolonged exposure to dust and fibers at concentrations in excess of exposure limits may result in respiratory damage, chronic skin irritation and/or eye injury. The International Agency for Research on Cancer (IARC) and the National Toxicology Program (NTP) have determined that there is sufficient evidence in humans for the carcinogenicity of inhaled crystalline silica in the form of quartz or cristobalite. In addition, IARC has determined that there is sufficient evidence for the carcinogenicity of quartz and cristobalite in experimental animals. Among individuals with silicosis, lung cancer occurs more frequently in those who smoke. Sulfuric acid contained in strong inorganic acids mists is classified as a group 1 carcinogen (carcinogenic to humans) by the International Agency for Research on Cancer (IARC). ## SECTION 3: COMPOSITION/INFORMATION ON INGREDIENTS <table><tr><th colspan="3"></th><th colspan="3">OCCUPATIONAL EXPOSURE LIMITS</th></tr><tr><td>CHEMICAL NAME</td><td>CAS #</td><td>% (BY WT)</td><td>OSHA</td><td>ACGIH</td><td>OTHER</td></tr><tr><td>Limestone</td><td>1317-65-3</td><td>45 55</td><td>5 mg/m3 - resp. 15 mg/m3 - total</td><td>3 mg/m3 - resp. 10 mg/m3 - total</td><td>REL: 5 mg/m3 - resp. 10 mg/m3 - total</td></tr><tr><td>Graphite</td><td>7782-42-5</td><td>20 -30</td><td>15 mppcf</td><td>2 mg/m3 - resp.</td><td>REL: 2.5 mg/m3 - resp.</td></tr><tr><td>Fibrous Glass</td><td>[redacted postal code]-17-3</td><td>10 - 25</td><td>1 f/cc resp.</td><td>1 f/cc - resp.</td><td>REL: 5 mg/m3 - total fibers</td></tr><tr><td>Aluminum Trihydrate</td><td>[redacted postal code]-51-2</td><td>5 10</td><td>5 mg/m3 - resp. 15 mg/m3 - total</td><td>3 mg/m3 - resp. 10 mg/m3 - total</td><td>REL: 5 mg/m3 - resp.…

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