Write a toolbox talk for using jumpers in the elevator industry
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Published by SALUSToolbox Talk: Safe Use of Jumpers in Elevator Work
Date: [DATE] Duration: [DURATION] minutes Presenter: [PRESENTER NAME] Location: [LOCATION]
Objective
The objective of this toolbox talk is to ensure all personnel understand the correct procedures and safety precautions when using jumpers in elevator maintenance and repair, minimizing the risk of electrical hazards and equipment damage.
Introduction
Using jumpers in elevator work can be a necessary part of troubleshooting and maintenance, but it also introduces significant electrical hazards. Improper use of jumpers can lead to electrical shock, equipment damage, and potentially serious injuries. This talk will cover the safe and correct methods for using jumpers to ensure a safe working environment.
Presenter Note: Engage the audience by asking if anyone has personal experience related to the topic.
Key Points
- Proper Training: Only trained and qualified personnel should use jumpers [1].
- Correct Equipment: Use appropriately rated jumpers for the specific task [2].
- Lockout/Tagout: Always follow lockout/tagout procedures before using jumpers [1].
- Clear Communication: Ensure all team members are aware of the jumper's placement and purpose [3].
- Inspection: Inspect jumpers for damage before each use [4].
Hazard Identification
- Electrical Shock: Contact with live circuits due to improper jumper placement can cause severe shock or electrocution.
- Arc Flash: Incorrectly using jumpers can create arc flash, leading to burns and other injuries.
- Equipment Damage: Applying jumpers in the wrong location can damage sensitive elevator components.
Presenter Note: Encourage participants to share any additional hazards they've encountered.
Control Measures
- Elimination: Whenever possible, avoid using jumpers by employing alternative diagnostic methods.
- Engineering Controls: Use properly insulated jumpers and test equipment to minimize the risk of electrical contact [2].
- Administrative Controls: Develop and follow a detailed procedure for jumper use, including a checklist of safety steps [1].
- Personal Protective Equipment (PPE): Wear appropriate PPE, such as insulated gloves and safety glasses, to protect against electrical hazards [4].
Safe Work Procedures
- Identify the Circuit: Clearly identify the circuit to be tested and the points where the jumper will be connected.
- Lockout/Tagout: Implement lockout/tagout procedures to de-energize the circuit before applying any jumpers [1].
- Verify De-energization: Use a calibrated meter to verify that the circuit is de-energized.
- Apply Jumper: Carefully connect the jumper, ensuring it is properly seated and insulated.
- Monitor: Continuously monitor the jumper and circuit during testing, looking for any signs of overheating or arcing.
Presenter Note: If possible, demonstrate the safe work procedure or use visual aids.
Personal Protective Equipment (PPE) Requirements
- Insulated Gloves: Wear appropriately rated insulated gloves to protect against electrical shock [4].
- Safety Glasses: Use safety glasses to protect against arc flash and flying debris [4].
- Arc-Rated Clothing: In high-energy environments, wear arc-rated clothing to protect against burns.
[Emphasize the importance of proper PPE use and maintenance]
Real-World Example or Case Study
[Provide a detailed description of a relevant real-world scenario or case study]
[Discuss what went wrong or right, and the lessons learned]
Presenter Note: Ask participants if they can relate this example to their own experiences.
Group Discussion
Discuss the following questions:
- What are the potential consequences of using jumpers incorrectly?
- What steps can we take to ensure jumpers are used safely on the job?
- How do we verify that a circuit is properly de-energized before using jumpers?
Presenter Note: Encourage active participation and facilitate the discussion.
Emergency Procedures
- Immediately de-energize the circuit if any unsafe condition is observed.
- Administer first aid for any electrical shock or burn injuries [5].
- Report the incident to your supervisor and safety personnel immediately.
- Investigate the cause of the incident to prevent recurrence.
Questions and Answers
[Encourage participants to ask questions]
[Provide answers to common questions related to the topic]
- Q: What type of training is required to use jumpers safely?
A: Training should include electrical safety, lockout/tagout procedures, and the proper use of testing equipment [1].
- Q: How often should jumpers be inspected?
A: Jumpers should be inspected before each use for any signs of damage or wear [4].
- Q: What should I do if I am unsure about using a jumper in a particular situation?
A: Stop work and consult with a qualified supervisor or engineer before proceeding.
Summary
[Recap the main points covered in the toolbox talk]
- Always follow lockout/tagout procedures.
- Use properly rated and inspected jumpers.
- Wear appropriate PPE.
- Communicate clearly with your team.
Action Items
[List specific actions participants should take following this toolbox talk]
- Review the company's jumper usage policy.
- Inspect all jumpers in your toolkit for damage.
- Participate in refresher training on electrical safety.
Remember: Safety First, Every Time!
Report all hazards, near-misses, and incidents to your supervisor immediately.
Safety powered by SALUS
Sources used for this answer
[1] Rules for the Administration of the Oregon Safe Employment Act (General Occupational Safety and Health, Division 2, OSHA Oregon)
Page 983
Open source documentSource excerpt
J Division 2 Oregon Administrative Rules Oregon Occupational Safety and Health Division The OIC must communicate to all exposed employees when a zero energy state is in effect. In addition, the OIC must confirm movement requests with all work crews prior to engagement. - (1) The preferred method is a radio channel for communication between the OIC and remote work crews. - (2) If anyone loses communication, it must be restored before resuming work or prior to removing energy control devices. - (3) All lift controls and radios for communication must be checked for proper function prior to any work. Ensure that radio battery life is sufficient for the duration of the work. - (4) Communication between the OIC and remote work crews will be on a positive identification and location basis using consistent and defined terminology. This is critical if there are other radio communications or other crews working on other lifts. - (F) Work basket platform (work chair). - (1) The OIC and work crew must determine a safe speed for the particular lift. - (2) The work basket must not travel around the terminal bullwheel when loaded with passengers, except at a very slow speed. - (3) Employees riding in the work basket must face the direction of travel when in motion. - (4) Employees in a work basket must ensure that equipment or tools, etc., will not be entangled on towers, ramps, or terminals as a work basket passes. All tools must be kept within the work basket when moving. - (5) Ensure that no one is permitted to work below the work basket during service and maintenance. - (6) Use personal fall protection system with designated anchor points on each work basket for employees to attach to. Employees must use caution when transferring between the work chair and tower to avoid incorrect attachment. - · Employees must not hook onto the tower or tower equipment while in the work basket. - · Employees working from the towers must not hook onto any moving part of the lift.
[2] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)
Page 449
Open source documentSource excerpt
\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (c) Distinguishable . Insulated conductors must be distinguishable by appropriate color or other suitable means as being grounded conductors, ungrounded conductors, or equipment grounding conductors. ## (7) Flexible cords and cables . - (a) Use of flexible cords and cables . - (i) Flexible cords and cables must be approved for conditions of use and location. - (ii) Flexible cords and cables may be used only for: - (A) Pendants; - (B) Wiring of fixtures; - (C) Connection of portable lamps or appliances; - (D) Portable and mobile signs; - (E) Elevator cables; - (F) Wiring of cranes and hoists; - (G) Connection of stationary equipment to facilitate their frequent interchange; - (H) Prevention of the transmission of noise or vibration; - (I) Appliances where the fastening means and mechanical connections are designed to permit removal for maintenance and repair; - (J) Data processing cables approved as a part of the data processing system; - (K) Connection of moving parts; and - (L) Temporary wiring as permitted in subsection (1)(b) of this section. - (iii) If used as permitted in (a)(ii)(C), (G), or (I) of this subsection, the flexible cord must be equipped with an attachment plug and must be energized from an approved receptacle outlet. - (iv) Unless specifically permitted otherwise in (a)(ii) of this subsection, flexible cords and cables may not be used: - (A) As a substitute for the fixed wiring of a structure; - (B) Where run through holes in walls, ceilings, or floors; - (C) Where run through doorways, windows, or similar openings; - (D) Where attached to building surfaces; - (E) Where concealed behind building walls, ceilings, or floors; or - (F) Where installed in raceways, except as otherwise permitted in this part. - (v) Flexible cords used in sho…
[3] Rules for the Administration of the Oregon Safe Employment Act (General Occupational Safety and Health, Division 2, OSHA Oregon)
Page 982
Open source documentSource excerpt
Oregon Occupational Safety and Health Division Oregon Administrative Rules Division 2 ## Non-Mandatory Appendix to 1910.147 Alternative Control of Hazardous -Energy Procedure for aerial tramways, aerial lifts and tows An alternate procedure is needed to perform regular operation and maintenance on specialized cable transport systems. As such, Oregon OSHA recognizes that the nature of equipment locations over long distances and elevation require remote active work positions. The following procedures, when implemented, will be viewed as complying with the comparable provisions of 1910.147 Control of Hazardous Energy Standard (lockout/tagout). ## Alternative Procedure Criteria: - (A) If the procedures in this appendix are adhered to, employees may operate and maintain the lift equipment using the control circuit stop switches for repetitive type work on towers and terminals. Manual reset stop switches, which are considered disconnect switches, are required on all lifts. - (B) A designated operator in charge (OIC), as described in ANSI B77.1-2011, must be trained and experienced in normal operational and emergency procedures. The OIC must be stationed at the control console and have the exclusive authorization to energize and move a lift or tow. - (C) If the OIC leaves the control console or station while employees are working on the equipment at remote locations: - (1) An energy isolating device on the disconnect switch is required. - (2) Post a sign on the control panel or the main electrical disconnect stating 'employees working on lift' with their current location. - (3) All potential stored energy in the drive bullwheel must be removed by setting bullwheel brakes, ensuring other power sources are secured. - (D) Training. - (1) All personnel working under this procedure must be thoroughly trained in the specific procedures of their individual responsibilities. - (2) Remote work crews must be trained in how the lift may come into motion, where to position th…
[4] Occupational Health and Safety Code
Page 9
Open source documentSource excerpt
## Part 10 ## Fire and Explosion Hazards - 161.1 Flammable or explosive atmospheres a hazard ## General Protection and Prevention - 162 Prohibitions - 162.1 Classification of work sites - 163 Procedures and precautions - 164 Contaminated clothing and skin - 165 Protective procedures and precautions in hazardous locations - 166 Internal combustion engines - 167 Flare stacks, flare pits and flares - 168 Industrial furnaces and fired heaters - 169 Hot work - 170 Hot taps - 170.1 Spray operations - 171 Compressed and liquefied gas - 171.1 Welding - general - 171.2 Gas welding or allied process ## Welding Services From Vehicles - 172 Storage compartments - 173 Horizontal cylinder storage - 174 Handling cylinders ## Part 11 First Aid - 177 Training standards - 178 Providing services, supplies, equipment - 179 Location of first aid - 180 Emergency transportation - 181 First aid providers - 182 Duty to report illness or injury - 183 Record of illness or injury - 184 First aid records access
[5] Spider by Brand Safway: Swing Stage Operator’s Manual
Page 4
Open source documentSource excerpt
## 1926.21 Safety Training and Education - (a) General requirements. The Secretary shall, pursuant to Section 107(f) of the ACT, establish and supervise programs for the education and training of employers and employees in the recognition, avoidance and prevention of unsafe conditions in employments covered by the act. - (b) Employer Responsibility. - 1. The employer should avail himself of the safety and health and training programs the Secretary provides. - 2. The employer shall instruct each employee in the recognition and avoidance of unsafe conditions and the regulations applicable to his work environment to control or eliminate any hazards or other exposure to illness or injury. - 3. Employees required to handle or use poisons, caustics, and other harmful substances shall be instructed regarding the safe handling and use, and be made aware of the potential hazards, personal hygiene, and personal protective measures required. ## 1926.28 Personal protective equipment - (a) The employer is responsible for requiring the wearing of appropriate personal protective equipment in all operations where there is an exposure to hazardous conditions or where this section indicates the need for using such equipment to reduce hazards to employees. - (b) Regulations governing the use, selection, and maintenance of personal protective and lifesaving equipment are described under Subpart E below. ## Subpart E ## Section 1926.104 Safety belts, lifelines, and lanyards - (a) Lifelines, safety belts, and lanyards shall be used only for employee safeguarding. Any lifeline, safety belt, or lanyard actually subjected to in-service loading, as distinguished from static load testing, shall be immediately removed from service and shall not be used again for employee safeguarding. - (b) Lifelines shall be secured above the point of operation to an anchorage or structural member supporting a minimum dead weight of 5,400 lbs. - (c) Lifelines used on rock-scaling operations, or in areas…
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