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Beam erecting

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Pre-Task Plan: Beam Erecting

Date: [DATE] Work Area: [WORK AREA] Task Supervisor: [SUPERVISOR NAME]

1. Task Description

Erecting steel beams according to site-specific erection plan 1, 17.

2. Task Duration

Estimated Start: [START TIME] Estimated Completion: [END TIME]

3. Personnel Involved

  • Crane Operator
  • Riggers
  • Connectors
  • Signal person

4. Task-Specific Hazards and Controls

HazardRiskControl Measures
Fall from heightSerious injury or deathUse fall protection systems (guardrails, safety nets, personal fall arrest systems) when working at heights of 10 feet (3.1 m) or more [1]. Ensure proper training in fall hazard recognition and prevention [2].
Suspended loadsStruck-by injuriesPre-plan routes for suspended loads to avoid workers below. Use hooks with self-closing safety latches and ensure materials are rigged to prevent unintentional displacement [3]. Only essential employees involved in connecting or hooking/unhooking loads are allowed under suspended loads [3].
Crane operationStruck-by, dropped loadsConduct pre-shift inspection of crane by a competent person, including control mechanisms, safety devices, and hydraulic systems 7, 17. Ensure the operator has the authority to stop work if any safety concerns arise [4]. Use tag lines to control loads unless they create a hazard 7, 16.
Tripping hazardsSlips, trips, and fallsKeep walking/working surfaces clear of shear connectors, reinforcing bars, or other tripping hazards. Install metal decking or other walking surfaces as soon as possible [5].
Unstable structureCollapseMaintain structural stability throughout the erection process [6]. Install permanent floors as erection progresses, with a maximum of eight stories between the erection floor and the uppermost permanent floor 5, 16. Use plumbing-up equipment when necessary, and only remove it with approval from a competent person [5].

5. Required PPE for Today's Task

  • Hard hat [7]
  • Safety glasses
  • Safety boots [7]
  • High-visibility vest
  • Gloves [7]
  • Fall protection harness

6. Tools and Equipment Needed

  • Crane
  • Rigging equipment (slings, shackles, hooks) [4]
  • Tag lines [8]
  • Fall protection equipment
  • Wrenches and bolting equipment
  • Plumbing-up equipment

7. Pre-Start Checklist

Area Preparation

  • [ ] Ensure the site-specific erection plan is available and understood 1, 17.
  • [ ] Verify that the foundations and anchor bolts are inspected and certified [9].
  • [ ] Establish a clear path for crane movement and material delivery [9].

Equipment Checks

  • [ ] Inspect crane and rigging equipment prior to use 7, 10, 17.
  • [ ] Verify that fall protection equipment is in good working condition.
  • [ ] Ensure all tools and equipment are available and in good working order.

Communication

  • [ ] Conduct a pre-shift meeting to discuss the task, hazards, and controls.
  • [ ] Establish clear communication signals between the crane operator, signal person, and rigging crew.
  • [ ] Review emergency procedures and contact information.

8. Task Steps Overview

  1. Verify that the foundations and anchor bolts are inspected and certified.
  2. Set up crane and establish safe working zones.
  3. Hoist and position steel beams.
  4. Connect beams and ensure proper bolting.
  5. Install temporary bracing and plumbing-up equipment as needed [9].

9. Emergency Response for This Task

  • Fall from height → Activate emergency services, provide first aid, and investigate the incident.
  • Crane malfunction → Immediately stop operations, secure the load, and contact a qualified mechanic.

10. Task-Specific Precautions

  • Ensure all workers are trained and qualified for their assigned tasks 2, 8.
  • Maintain constant communication between all team members.
  • Monitor weather conditions and adjust work practices as needed.

Pre-Task Briefing Confirmation

All workers understand the task, associated hazards, and required controls.

Team Lead Initials: [___] Date: [DATE] Time: [TIME]

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9 source record(s)

Sources used for this answer

[1] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)

Page 809

Open source document

Source excerpt

Oregon Occupational Safety and Health Division Division 3 - (1) Tripping hazards. Shear connectors (such as headed steel studs, steel bars or steel lugs), reinforcing bars, deformed anchors or threaded studs shall not be attached to the top flanges of beams, joists or beam attachments so that they project vertically from or horizontally across the top flange of the member until after the metal decking, or other walking/working surface, has been installed. - (2) Installation of shear connectors on composite floors, roofs and bridge decks. When shear connectors are used in construction of composite floors, roofs and bridge decks, employees shall lay out and install the shear connectors after the metal decking has been installed, using the metal decking as a working platform. Shear connectors shall not be installed from within a controlled decking zone (CDZ), as specified in 1926.760(c)(8). ## (d) Plumbing-up. - (1) When deemed necessary by a competent person, plumbing-up equipment shall be installed in conjunction with the steel erection process to ensure the stability of the structure. - (2) When used, plumbing-up equipment shall be in place and properly installed before the structure is loaded with construction material such as loads of joists, bundles of decking or bundles of bridging. - (3) Plumbing-up equipment shall be removed only with the approval of a competent person. - (e) Metal decking. - (1) Hoisting, landing and placing of metal decking bundles. - (i) Bundle packaging and strapping shall not be used for hoisting unless specifically designed for that purpose. - (ii) If loose items such as dunnage, flashing, or other materials are placed on the top of metal decking bundles to be hoisted, such items shall be secured to the bundles. - (iii) Bundles of metal decking on joists shall be landed in accordance with 1926.757(e)(4). - (iv) Metal decking bundles shall be landed on framing members so that enough support is provided to allow the bundles to be unban

[2] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)

Page 808

Open source document

Source excerpt

Division 3 AO 1-2011 Oregon Administrative Rules Oregon Occupational Safety and Health Division - (ii) Rigged from top down; and - (iii) Rigged at least 7 feet (2.1 m) apart. - (5) The members on the multiple lift rigging assembly shall be set from the bottom up. - (6) Controlled load lowering shall be used whenever the load is over the connectors. [66 FR 5265, Jan. 18, 2001, as amended at 75 FR [redacted postal code], Aug. 9, 2010] Stat. Auth.: ORS 654.025(2) and 656.726(4). Stats. Implemented: ORS 654.001 through 654.295. Hist: OR-OSHA Admin. Order 3-2002, f. 4/15/02, ef. 4/18/02. OR-OSHA Admin. Order 1-2011, f. 2/9/11, ef. 2/9/11. ## 1926.754 Structural Steel Assembly - (a) Structural stability shall be maintained at all times during the erection process. Note to paragraph (a): Federal Highway Administration (FHWA) regulations incorporate by reference a number of standards, policies, and standard specifications published by the American Association of State Highway and Transportation Officials (AASHTO) and other organizations. (see 23 CFR 625.4). Many of these incorporated provisions may be relevant to maintaining structural stability during the erection process. For instance, as of May 17, 2010, in many cases FHWA requires a Registered Engineer to prepare and seal working drawings for falsework used in highway bridge construction. (See AASHTO Specifications for Highway Bridges, Div. II, 3.2.1, 15th edition, 1992, which FHWA incorporates by reference in 23 CFR 625.4). FHWA also encourages compliance with AASHTO Specifications that the FHWA regulations do not currently incorporate by reference. (See http://www.fhwa.dot.gov/bridge/lrfd/index.htm.) Note: OAR [redacted phone] requires use of a site-specific erection plan. - (b) The following additional requirements shall apply for multi-story structures: - (1) The permanent floors shall be installed as the erection of structural members progresses, and there shall be not more than eight stories between the

[3] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)

Page 825

Open source document

Source excerpt

Oregon Occupational Safety and Health Division Division 3 ## Appendix A to Subpart R - Guidelines for Establishing the Components of a Site-specific Erection Plan: Non-mandatory Guidelines for Complying with 1926.752(e) - (a) General. This appendix serves as a guideline to assist employers who elect to develop a site-specific erection plan in accordance with 1926.752(e) with alternate means and methods to provide employee protection in accordance with 1926.752(e), 1926.753(c)(5), 1926.757(a)(4) and 1926.757(e)(4). - (b) Development of a site-specific erection plan. Pre-construction conference(s) and site inspection(s) are held between the erector and the controlling contractor, and others such as the project engineer and fabricator before the start of steel erection. The purpose of such conference(s) is to develop and review the sitespecific erection plan that will meet the requirements of this section. - (c) Components of a site-specific erection plan. In developing a site-specific erection plan, a steel erector considers the following elements: - (1) The sequence of erection activity, developed in coordination with the controlling contractor, that includes the following: - (i) Material deliveries: - (ii) Material staging and storage; and - (iii) Coordination with other trades and construction activities. - (2) A description of the crane and derrick selection and placement procedures, including the following: - (i) Site preparation; - (ii) Path for overhead loads; and - (iii) Critical lifts, including rigging supplies and equipment. - (3) A description of steel erection activities and procedures, including the following: - (i) Stability considerations requiring temporary bracing and guying; - (ii) Erection bridging terminus point; - (iii) Anchor rod (anchor bolt) notifications regarding repair, replacement and modifications; - (iv) Columns and beams (including joists and purlins);

[4] HIOSH Construction Standards: Occupational Safety and Health (12-8-3)

Page 14

Open source document

Source excerpt

Telephone: 1-[redacted phone]; FAX: (540) 3681722; www.atssa.com ; Institute of Transportation Engineers, [redacted street address], NW., Suite 300 West, Washington, DC [redacted identifier]; FAX: (202) 289-7722; www.ite.org ; and American Association of State Highway and Transportation Officials; www.aashto.org ; Telephone: 1-[redacted phone]; FAX: 1-800-5255562. Electronic copies of the MUTCD 2000 are available for downloading at ttp://mutcd.fhwa.dot.gov/knomillennium . The document is available for inspection at the OSHA Docket Office, Room N2625, U.S. Department of Labor, [redacted street address], NW., Washington, DC [redacted postal code] or at the Office of the Federal Register, [redacted street address], NW., Suite 700, Washington, DC. - (3) The following requirements are added to 29 C.F.R., Part 1926, Subpart R: - (A) Personnel employed in steel erection shall always wear hard hats while on the job site. - (B) Protective footwear as defined in ANSI Z41-1999, shall always be worn while on the job site. - (C) Gloves, special protective clothing, respirators, and any other personal protective equipment shall be worn as necessary. - (D) There shall be maintained at the site a record of the identity of the Structural Engineer of Record (SER), all qualified persons and their area of expertise, and all competent persons for the steel erection activity. - (E) All approvals, certifications, authorizations, drawings, and plans required by this chapter shall be

[5] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)

Page 823

Open source document

Source excerpt

Oregon Occupational Safety and Health Division AO 1-2011 Division 3 - (1) Has directed the steel erector to leave the fall protection in place; and - (2) Has inspected and accepted control and responsibility of the fall protection prior to authorizing persons other than steel erectors to work in the area. Stat. Auth.: ORS 654.025(2) and 656.726(4). Stats. Implemented: ORS 654.001 through 654.295. Hist: OR-OSHA Admin. Order 3-2002, f. 4/15/02, ef. 4/18/02. OR-OSHA Admin. Order 6-2002, f. 7/19/02, ef. 7/19/02. OR-OSHA Admin. Order 8-2003, f. 12/30/03, ef. 1/1/04. ## 1926.761 Training The following provisions supplement the requirements of 1926.21 regarding the hazards addressed in this subpart. - (a) Training personnel. Training required by this section shall be provided by a qualified person(s). - (b) Fall hazard training. The employer shall train each employee exposed to a fall hazard in accordance with the requirements of this section. The employer shall institute a training program and ensure employee participation in the program. - (c) Special training programs. In addition to the training required in paragraphs (a) and (b) of this section, the employer shall provide special training to employees engaged in the following activities. - (1) Multiple lift rigging procedure. The employer shall ensure that each employee who performs multiple lift rigging has been provided training in the following areas: - (i) The nature of the hazards associated with multiple lifts; and - (ii) The proper procedures and equipment to perform multiple lifts required by 1926.753(e). - (2) Connector procedures. The employer shall ensure that each connector has been provided training in the following areas: - (i) The nature of the hazards associated with connecting; and - (ii) The establishment, access, proper connecting techniques and work practices required by 1926.756(c) and 1926.760(b). - (3) Controlled Decking Zone Procedures. Where CDZs are being used, the employer shall assur

[6] HIOSH Construction Standards: Occupational Safety and Health (12-8-3)

Page 21

Open source document

Source excerpt

- (19) - 29 C.F.R. §1926.757(a)(2)(i)(D) is amended to read as follows: Be included in the structure specific erection drawings and site-specific erection plans. - (20) 29 C.F.R. §1926.757(a)(7) is amended to read as follows: - No modification that affects the strength of a steel joist or steel joist girder shall be made without the written approval of the project structural engineer of record. - (21) 29 C.F.R. §1926.757(d)(6)(i) is amended to read as follows: - The bridging shall be indicated on the structure specific erection drawing; (22) 29 C.F.R. §1926.760 is amended to read as follows: - (A) General requirements. - (i) Each employee including connectors, engaged in a steel erection activity who is on a walking/working surface with an unprotected side or edge ten (10) feet (3.1 m) or more above a lower level shall be protected from fall hazards by guardrail systems, safety net systems, personal fall arrest systems, positioning device systems or fall restraint systems. - (ii) Perimeter safety cables. On multi-story structures, perimeter safety cables shall be installed at the final interior and exterior perimeters of the floors as soon as the metal decking has been installed. Perimeter safety cables shall meet the criteria for guardrail systems in 29 C.F.R. 1926 Subpart R Appendix G.

[7] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)

Page 806

Open source document

Source excerpt

Division 3 AO 1-2011 Oregon Administrative Rules Oregon Occupational Safety and Health Division - (E) Hooks and latches for deformation, chemical damage, cracks, or wear; - (F) Wire rope reeving for compliance with hoisting equipment manufacturer's specifications; - (G) Electrical apparatus for malfunctioning, signs of excessive deterioration, dirt, or moisture accumulation; - (H) Hydraulic system for proper fluid level; - (I) Tires for proper inflation and condition; - (J) Ground conditions around the hoisting equipment for proper support, including ground settling under and around outriggers, ground water accumulation, or similar conditions; - (K) The hoisting equipment for level position; and - (L) The hoisting equipment for level position after each move and setup. - (ii) If any deficiency is identified, an immediate determination shall be made by the competent person as to whether the deficiency constitutes a hazard. - (iii) If the deficiency is determined to constitute a hazard, the hoisting equipment shall be removed from service until the deficiency has been corrected. - (iv) The operator shall be responsible for those operations under the operator's direct control. Whenever there is any doubt as to safety, the operator shall have the authority to stop and refuse to handle loads until safety has been assured. - (2) A qualified rigger (a rigger who is also a qualified person) shall inspect the rigging prior to each shift in accordance with 1926.251. - (3) The headache ball, hook or load shall not be used to transport personnel except as provided in paragraph (c)(4) of this section. - (4) Cranes or derricks may be used to hoist employees on a personnel platform when work under this subpart is being conducted, provided that all provisions of 1926.1431 (except for 1926.1431(a)) are met. - (5) Safety latches on hooks shall not be deactivated or made inoperable except: - (i) When a qualified rigger has determined that the hoisting and placing of purlins and si

[8] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)

Page 807

Open source document

Source excerpt

Oregon Occupational Safety and Health Division Division 3 - (d) Working under loads. - (1) Routes for suspended loads shall be pre-planned to ensure that no employee is required to work directly below a suspended load except for: - (i) Employees engaged in the initial connection of the steel; or - (ii) Employees necessary for the hooking or unhooking of the load. - (2) When working under suspended loads, the following criteria shall be met: - (i) Materials being hoisted shall be rigged to prevent unintentional displacement; - (ii) Hooks with self-closing safety latches or their equivalent shall be used to prevent components from slipping out of the hook; and - (iii) All loads shall be rigged by a qualified rigger. - (e) Multiple lift rigging procedure. - (1) A multiple lift shall only be performed if the following criteria are met: - (i) A multiple lift rigging assembly is used; - (ii) A maximum of five members are hoisted per lift; - (iii) Only beams and similar structural members are lifted; and - (iv) All employees engaged in the multiple lift have been trained in these procedures in accordance with 1926.761(c)(1). - (v) No crane is permitted to be used for a multiple lift where such use is contrary to the manufacturer's specifications and limitations. - (2) Components of the multiple lift rigging assembly shall be specifically designed and assembled with a maximum capacity for total assembly and for each individual attachment point. This capacity, certified by the manufacturer or a qualified rigger, shall be based on the manufacturer's specifications with a 5 to 1 safety factor for all components. - (3) The total load shall not exceed: - (i) The rated capacity of the hoisting equipment specified in the hoisting equipment load charts; - (ii) The rigging capacity specified in the rigging rating chart. - (4) The multiple lift rigging assembly shall be rigged with members: - (i) Attached at their center of gravity and maintained reasonably level;

[9] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)

Page 805

Open source document

Source excerpt

Oregon Occupational Safety and Health Division AO 1-2011 Division 3 - (b) A description of the procedures and work practices that will be used to protect employees from falls and other hazards where it is necessary to walk/work on suspended loads. Employee(s) are allowed on suspended loads only when a competent person has determined that it is the safest way to accomplish a specific task or there is no other way to do the work. Stat. Auth.: ORS 654.025(2) and 656.726(4). Stats. Implemented: ORS 654.001 through 654.295. Hist: OR-OSHA Admin. Order 3-2002, f. 4/15/02, ef. 4/18/02. ## 1926.753 Hoisting and Rigging - (a) All the provisions of Subpart CC apply to hoisting and rigging with the exception of 1926.1431(a). ## [redacted phone] Tag lines Tag lines shall be used to control loads except when it is determined, by a qualified rigger, that they create a hazard. Stat. Auth.: ORS 654.025(2) and 656.726(4). Stats. Implemented: ORS 654.001 through 654.295. Hist: OR-OSHA Admin. Order 6-2002, f. 7/19/02, ef. 7/19/02. - 1926.753(b) In addition, paragraphs (c) through (e) of this section apply regarding the hazards associated with hoisting and rigging. - (c) General. - (1) Pre-shift visual inspection of cranes. - (i) Cranes being used in steel erection activities shall be visually inspected prior to each shift by a competent person; the inspection shall include observation for deficiencies during operation. At a minimum this inspection shall include the following: - (A) All control mechanisms for maladjustments; - (B) Control and drive mechanism for excessive wear of components and contamination by lubricants, water or other foreign matter; - (C) Safety devices, including but not limited to boom angle indicators, boom stops, boom kick out devices, anti-two block devices, and load moment indicators where required; - (D) Air, hydraulic, and other pressurized lines for deterioration or leakage, particularly those which flex in normal operation;

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