Create a safe work procedure for chemical handling
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Published by SALUSSafe Work Procedure: Chemical Handling
Document Number: [SWP-NUMBER] Revision Date: [DATE] Next Review Date: [NEXT REVIEW DATE] Department: [DEPARTMENT NAME]
1. Scope
This procedure covers the safe handling, storage, and disposal of chemicals in laboratory and industrial settings. It applies to all employees who work with or around chemicals, including laboratory personnel, maintenance staff, and emergency responders.
This procedure is applicable in environments where chemicals are used, stored, or disposed of, including laboratories, chemical storage areas, and manufacturing facilities.
Related procedures include the Chemical Hygiene Plan and Emergency Response Plan.
2. Definitions
SDS (Safety Data Sheet) A document that provides information on the properties of a chemical product, including hazards, handling, storage, and emergency measures.
PPE (Personal Protective Equipment) Equipment worn to minimize exposure to hazards that cause serious workplace injuries and illnesses.
Chemical Hygiene Plan (CHP) A written program developed and implemented by the employer that sets forth procedures, equipment, personal protective equipment, and work practices that are capable of protecting employees from the health hazards presented by hazardous chemicals used in that particular workplace.
3. Responsibilities
3.1 Supervisors
- Ensure all employees are trained in chemical handling procedures.
- Conduct regular inspections of chemical storage and handling areas.
- Ensure that all safety equipment is available and functioning.
3.2 Workers
- Follow all chemical handling procedures and use PPE as required.
- Report any spills, leaks, or unsafe conditions immediately.
- Participate in training and emergency drills.
3.3 Health and Safety Representative
- Monitor compliance with chemical safety procedures.
- Assist in the investigation of chemical-related incidents.
4. Potential Hazards and Risks
| Hazard | Risk | Control Measures |
|---|---|---|
| Chemical exposure | Health effects such as burns, respiratory issues | Use of PPE, proper ventilation, and adherence to SDS guidelines [1] |
| Chemical spills | Environmental contamination, health risks | Spill containment kits, emergency response procedures [2] |
| Incompatible chemical storage | Fire, explosion | Store chemicals according to compatibility guidelines [1] |
5. Personal Protective Equipment (PPE)
Proper PPE is essential to minimize exposure to chemical hazards.
- Safety goggles - Protect eyes from splashes and fumes.
- Gloves - Use chemical-resistant gloves appropriate for the chemicals being handled.
- Lab coat - Protects skin and clothing from chemical splashes.
- Respirator - Use when ventilation is inadequate to control inhalation risks.
- Closed-toe shoes - Protect feet from spills and dropped objects.
Inspect PPE before use and replace any damaged or worn items.
6. Equipment and Tools
Using the correct equipment and tools is crucial for safe chemical handling.
- Fume hood - Use for procedures that may release hazardous vapors.
- Chemical storage cabinets - Store chemicals safely and securely.
- Spill kits - Available for immediate response to chemical spills.
- Fire extinguisher - Ensure availability and proper maintenance.
- Emergency eyewash and shower stations - Accessible in case of exposure.
Regularly inspect and maintain all equipment and tools.
7. Pre-Job Requirements
7.1 Training and Competency
Employees must complete training on chemical hazards, PPE use, and emergency procedures before handling chemicals [3].
7.2 Pre-Job Briefing
Discuss the chemicals to be used, associated hazards, and emergency procedures before starting work.
7.3 Work Area Preparation
Ensure the work area is clean, organized, and equipped with necessary safety equipment.
8. Safe Work Procedure Steps
Step 1: Risk Assessment
Conduct a risk assessment for the chemicals and procedures involved.
- Identify hazards and potential risks.
- Determine necessary control measures.
- Review SDS for each chemical [4].
Step 2: Preparation
Prepare the work area and gather necessary equipment.
- Ensure proper ventilation.
- Check availability of spill kits and emergency equipment.
- Wear appropriate PPE.
Step 3: Chemical Handling
Handle chemicals safely and according to procedures.
- Use fume hoods for volatile substances.
- Avoid direct contact with chemicals.
- Label all containers clearly [1].
9. Precautions and Safety Measures
- Labeling - Ensure all chemical containers are properly labeled.
- Ventilation - Use adequate ventilation to prevent inhalation hazards.
- Storage - Store chemicals according to compatibility and hazard class.
- Spill Response - Be prepared to respond to spills immediately.
- Emergency Equipment - Know the location and use of emergency equipment.
10. Emergency Procedures
10.1 General Emergency Response
Evacuate the area and notify emergency personnel in case of a major spill or exposure.
10.2 Specific Emergency Scenarios
- Chemical Spill - Use spill kit and follow spill response procedures.
- Exposure - Use eyewash or shower station immediately.
- Fire - Use fire extinguisher and evacuate if necessary.
10.3 Emergency Contact Information
[List of emergency contacts and their phone numbers]
11. Incident Reporting and Investigation
Report all incidents, near-misses, and hazards to a supervisor immediately. Participate in investigations to prevent recurrence.
12. References and Related Documents
- Safety Data Sheets (SDS)
- Chemical Hygiene Plan
- Emergency Response Plan
Approved by: [NAME AND POSITION] Date: [APPROVAL DATE]
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Sources used for this answer
[1] Rules for the Administration of the Oregon Safe Employment Act (General Occupational Safety and Health, Division 2, OSHA Oregon)
Page 3600
Open source documentSource excerpt
## NATIONAL RESEARCH COUNCIL RECOMMENDATIONS CONCERNING CHEMICAL HYGIENE IN LABORATORIES - (b) Location signs for safety showers, eyewash stations, other safety and first aid equipment, and exits; and - (c) Warnings at areas or equipment where special or unusual hazards exist. - 8. Spills and Accidents Before beginning an experiment, know your facility's policies and procedures for how to handle an accidental release of a hazardous substance, a spill or a fire. Emergency response planning and training are especially important when working with highly toxic compounds. Emergency telephone numbers should be posted in a prominent area. Know the location of all safety equipment and the nearest fire alarm and telephone. Know who to notify in the event of an emergency. Be prepared to provide basic emergency treatment. Keep your co-workers informed of your activities so they can respond appropriately. Safety equipment, including spill control kits, safety shields, fire safety equipment, PPE, safety showers and eyewash units, and emergency equipment should be available in wellmarked highly visible locations in all chemical laboratories. The laboratory supervisor or CHO is responsible for ensuring that all personnel are aware of the locations of fire extinguishers and are trained in their use. After an extinguisher has been used, designated personnel must promptly recharge or replace it (29 CFR 1910.157(c)(4)). The laboratory supervisor or CHO is also responsible for ensuring proper training and providing supplementary equipment as needed. Special care must be used when handling solutions of chemicals in syringes with needles. Do not recap needles, especially when they have been in contact with chemicals. Remove the needle and discard it immediately after use in the appropriate sharps containers. Blunt-tip needles are available from a number of commercial sources and should be used unless a sharp needle is required to puncture rubber septa or for subcutaneous injection. F…
[2] WHMIS Safety Data Sheet (Canadian Centre for Occupational Health & Safety)
Page 12
Open source documentSource excerpt
Always be familiar with the hazards of a product before you start using it. You should look at an SDS, match the name of the product on the container to the one on the SDS, know the hazards, understand safe handling and storage instructions, as well as understand what to do in an emergency. You can think of the SDS as having four main purposes. It provides information on: - a. Identification : for the product and supplier. - b. Hazards: physical (fire and reactivity) and health. - c. Prevention: steps you can take to work safely, reduce or prevent exposure, or in an emergency. - d. Response : appropriate responses in various situations (e.g., first-aid, fire, accidental release). For most people who work with hazardous products, you should always: - read the name of the chemical (Section 1), - know the hazards (Section 2), - understand safe handling and storage instructions (Section 7), and - understand what to do in an emergency (Sections 4, 5 and 6). ## A few things to know: - Make sure that the product is being used in the way the manufacturer intended; otherwise the advice provided on the SDS and label may not apply, or the protective measures listed may not be adequate. Section 1 of the SDS should describe the typical use of the product and may indicate restrictions. Ask your supervisor or a health and safety professional for advice if the way you use the product does not match the SDS. - Section 2 will summarize the hazards related to the product, precautions to take, and what to do in an emergency. Understand that the SDS covers information about the potential hazards, but may not be specific about the required safe work procedures needed for your workplace (e.g., the SDS may not specify what type of respirator must be used, just that a respirator is needed). More information can be found by asking your supervisor. These decisions may require the help of a safety professional or someone with chemical safety knowledge. Fact sheet last revised: 2023-03-3…
[3] Rules for the Administration of the Oregon Safe Employment Act (General Occupational Safety and Health, Division 2, OSHA Oregon)
Page 3601
Open source documentSource excerpt
## NATIONAL RESEARCH COUNCIL RECOMMENDATIONS CONCERNING CHEMICAL HYGIENE IN LABORATORIES ## 9. Training and Information Personnel training at all levels within the organization, is essential. Responsibility and accountability throughout the organization are key elements in a strong safety and health program. The employer is required to provide employees with information and training to ensure that they are apprised of the hazards of chemicals present in their work area (29 CFR 1910.1450(f)). This information must be provided at the time of an employee's initial assignment to a work area where hazardous chemicals are present and prior to assignments involving new exposure situations. The frequency of refresher information and training should be determined by the employer. At a minimum, laboratory personnel should be trained on their facility's specific CHP, methods and observations that may be used to detect the presence or release of a hazardous chemical (such as monitoring conducted by the employer, continuous monitoring devices, visual appearance or odor of hazardous chemicals when being released), the physical and health hazards of chemicals in the work area and means to protect themselves from these hazards. Trained laboratory personnel must know shut-off procedures in case of an emergency. All SDSs must be made available to the employees. ## E. General Procedures for Working With Chemicals The risk of laboratory injuries can be reduced through adequate training, improved engineering, good housekeeping, safe work practice and personal behavior. - 1. General Rules for Laboratory Work With Chemicals - (a) Assigned work schedules should be followed unless a deviation is authorized by the laboratory supervisor. - (b) Unauthorized experiments should not be performed. - (c) Plan safety procedures before beginning any operation. - (d) Follow standard operating procedures at all times. - (e) Always read the SDS and label before using a chemical. - (f) Wear appropri…
[4] Rules for the Administration of the Oregon Safe Employment Act (General Occupational Safety and Health, Division 2, OSHA Oregon)
Page 3596
Open source documentSource excerpt
## NATIONAL RESEARCH COUNCIL RECOMMENDATIONS CONCERNING CHEMICAL HYGIENE IN LABORATORIES <!-- image --> - (e) The contents of all other chemical containers and transfer vessels, including, but not limited to, beakers, flasks, reaction vessels, and process equipment, should be properly identified. - (f) Chemical shipments should be dated upon receipt and stock rotated. - (g) Peroxide formers should be dated upon receipt, again dated upon opening, and stored away from heat and light with tightfitting, nonmetal lids. - (h) Open shelves used for chemical storage should be secured to the wall and contain 3/4-inch lips. Secondary containment devices should be used as necessary. - (i) Consult the SDS and keep incompatibles separate during transport, storage, use, and disposal. - (j) Oxidizers, reducing agents, and fuels should be stored separately to prevent contact in the event of an accident. - (k) Chemicals should not be stored in the chemical hood, on the floor, in areas of egress, on the benchtop, or in areas near heat or in direct sunlight. - (l) Laboratory-grade, flammable-rated refrigerators and freezers should be used to store sealed chemical containers of flammable liquids that require cool storage. Do not store food or beverages in the laboratory refrigerator. - (m) Highly hazardous chemicals should be stored in a well-ventilated and secure area designated for that purpose. - (n) Flammable chemicals should be stored in a spark-free environment and in approved flammable-liquid containers and storage cabinets. Grounding and bonding should be used to prevent static charge buildups when dispensing solvents. - (o) Chemical storage and handling rooms should be controlled-access areas. They should have proper ventilation, appropriate signage, diked floors, and fire suppression systems. ## Chemical Handling: - (a) As described above, a risk assessment should be conducted prior to beginning work with any hazardous chemical for the first time. - (b) All SDS and label …
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