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Give me a checklist for a crane

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Published by SALUS

Crane Safety Checklist

Purpose

This checklist is designed to ensure the safe operation and maintenance of cranes. It covers pre-operation, during operation, and post-operation checks to identify potential hazards and ensure compliance with safety standards [1].

Instructions

Complete this checklist before each shift and as required during crane operation. Mark each item as either satisfactory or unsatisfactory. If an item is unsatisfactory, take corrective action immediately and document it in the 'Corrective Actions' section. Ensure adjustments and repairs are done only by designated personnel 1, 2.

I. Pre-Operation Inspection

A. Documentation & Personnel

[ ] Crane operator is certified and authorized 15, 19.
[ ] Valid inspection and certification are available [2].
[ ] The operator is fully familiar with all crane rules and with the crane mechanism and its proper care [3].
[ ] The operator is able to communicate with others at the worksite sufficiently to understand the signs, notices, operation instructions, and the signal code in use to ensure safe operation of the crane [4].

B. Crane Structure & Components

[ ] Deformed, cracked, or corroded members in the crane structure and boom are absent 13, 14.
[ ] Loose bolts or rivets are absent 13, 14.

C. Functional Operating Mechanisms

[ ] All functional operating mechanisms are checked for maladjustment interfering with proper operation 3, 13.
[ ] All functional operating mechanisms are checked for excessive wear of components [5].
[ ] All safety devices are checked for proper function 11, 13.
[ ] Deterioration or leakage in air or hydraulic systems is checked 3, 13.
[ ] The hydraulic system is checked for proper oil level [6].
[ ] Electrical apparatus is checked for malfunctioning, signs of excessive deterioration, dirt, and moisture accumulation [7].

D. Hooks and Load Attachment

[ ] Hooks are checked for deformation or cracks 3, 13. Hooks with cracks or having more than 15  in excess of normal throat opening or more than 10 twist from the plane of the unbent hook must be discarded [8].
[ ] Safety latch-type hooks are used or the hook is moused 3, 9.
[ ] Hoist or load attachment chains, including end connections, are checked for excessive wear, twist, distorted links interfering with proper function, or stretch beyond manufacturer's recommendations [5].
[ ] Rope slings, including end connections, are checked for excessive wear, broken wires, stretch, kinking, or twisting [5].

E. Wire Rope

[ ] Wire ropes are inspected according to regulations 1, 2.
[ ] Running ropes are thoroughly inspected at least once a month and a written, dated, and signed report of rope condition is kept on file 1, 2.
[ ] Ropes are checked for reduction of rope diameter below nominal diameter due to loss of core support, internal or external corrosion, or wear of outside wires 1, 2.
[ ] Ropes are checked for a number of broken outside wires and the degree of distribution or concentration of such broken wires 1, 2.
[ ] Ropes are checked for worn outside wires 1, 2.
[ ] Ropes are checked for corroded or broken wires at end connections 1, 2.
[ ] Ropes are checked for corroded, cracked, bent, worn, or improperly applied end connections 1, 2.
[ ] Ropes are checked for severe kinking, crushing, cutting, or unstranding 1, 2.
[ ] Replacement rope is the same size, grade, and construction as the original rope furnished by the crane manufacturer, unless otherwise recommended by a wire rope manufacturer due to actual working condition requirements [8].

F. Crane Environment

[ ] Check route of travel, clearances and ground conditions, including the presence of structures, power lines or other equipment that may constitute a hazard [9].
[ ] Check site of operation, including the nature of ground, gradients, stabilizers, tire pressure and blocking under outriggers [9].

II. During Operation

[ ] The crane is not loaded beyond its rated load, except for test purposes 4, 18.
[ ] The hoist rope is not wrapped around the load 4, 18.
[ ] The load is attached to the hook by means of slings or other approved devices 4, 18.
[ ] The load is well secured and properly balanced in the sling or lifting device before it is lifted more than a few inches 4, 18.
[ ] Hoist rope is not kinked 4, 18.
[ ] Multiple part lines are not twisted around each other 4, 18.
[ ] The hook is brought over the load in such a manner as to prevent swinging 4, 18.
[ ] There is no sudden acceleration or deceleration of the moving load 4, 18.
[ ] The load does not contact any obstructions 4, 18.
[ ] Cranes are not used for side pulls except when specifically authorized by a responsible person who has determined that the stability of the crane is not thereby endangered and that various parts of the crane will not be overstressed [10].
[ ] While any employee is on the load or hook, there is no hoisting, lowering, or traveling 4, 18.
[ ] The operator avoids carrying loads over people 4, 18.
[ ] The brakes are tested each time a load approaching the rated load is handled by raising the load a few inches and applying the brakes 4, 18.
[ ] The load is not lowered below the point where less than two full wraps of rope remain on the hoisting drum 4, 10.
[ ] When starting the bridge and when the load or hook approaches near or over personnel, the warning signal is sounded [4].
[ ] The upper limit switch of each hoist is tested under no load at the beginning of each operator's shift [4].

III. Post-Operation

[ ] All controllers are in the 'off' position and the main switch is open [3].
[ ] If the crane is located out-of-doors, it is locked in a secure position to prevent it from being blown along or off the track by a severe wind [3].

IV. Periodic Inspection (To be completed at intervals as defined in subsection WAC 296-24-24007(1))

[ ] Deformed, cracked, or corroded members in the crane structure and boom are checked [7].
[ ] Loose bolts or rivets are checked [7].
[ ] Cracked or worn sheaves and drums are checked [7].
[ ] Worn, cracked, or distorted parts such as pins, bearings, shafts, gears, rollers and locking devices are checked [7].
[ ] Excessive wear on brake and clutch system parts, linings, pawls, and ratchets are checked [7].
[ ] Load, boom angle, and other indicators over their full range, for any significant inaccuracies are checked [7].
[ ] Gasoline, diesel, electric, or other power plants for improper performance or noncompliance with safety requirements are checked [7].
[ ] Excessive wear of chain-drive sprockets and excessive chain stretch are checked [7].
[ ] Travel steering, braking, and locking devices, for malfunction are checked [7].
[ ] Excessively worn or damaged tires are checked [7].

V. Cranes Not in Regular Use

[ ] A crane which has been idle for a period of one month or more, but less than 6 months, has been given an inspection conforming with requirements of subsection WAC 296-24-24007(2) and WAC 296-24-24013 (2)(b) before placing in service [7].
[ ] A crane which has been idle for a period of 6 months has been given a complete inspection conforming with requirements of subsection WAC 296-24-24007(2) and (3) of this section and WAC 296-24-24013 (2)(b) before placing in service [7].

VI. Adjustments and Repairs

[ ] Any unsafe conditions disclosed by the inspection requirements are corrected before operation of the crane is resumed 1, 2.
[ ] Adjustments are maintained to ensure correct functioning of components [11].
[ ] Repairs or replacements are provided promptly as needed for safe operation [11].
[ ] After adjustments and repairs have been made the crane is not operated until all guards have been reinstalled, safety devices reactivated and maintenance equipment removed 1, 2.

VII. Other Safety Measures

[ ] A gong or other effective warning signal is provided for each crane equipped with a powered traveling mechanism except for floor operated cranes [8].
[ ] The crane is standing on track which is level within 1% grade [12].
[ ] A chart indicating the manufacturer's rated capacity at all operating radii for all permissible boom lengths and jib lengths with alternate ratings for optional equipment affecting such ratings is posted and readily visible to the operator in the normal operating position [12].

VIII. Corrective Actions

[ ] Document all corrective actions taken for unsatisfactory items:

__________________________________________________________________________

IX. Signatures

Inspector: ____________________________ Date: ____________
Supervisor: ____________________________ Date: ____________

12 source record(s)

Sources used for this answer

[1] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (h) You must ensure that replacement rope is the same size, grade, and construction as the original rope furnished by the crane manufacturer, unless otherwise recommended by a wire rope manufacturer due to actual working condition requirements. - Equalizers . You must ensure that the tension in the parts is equalized if a load is supported by more than one part of rope. - Hooks . You must ensure that hooks meet the manufacturer's recommendations and are not overloaded. Safety latch-type hooks must be used or the hook must be moused. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: RCW 49.17.040, 49.17.050, 49.17.240, chapters 43.22 and 42.30 RCW. 80-17-015 (Order 8021), § 296-24-[redacted postal code], filed 11/13/80. Statutory Authority: RCW 49.17.040, 49.17.150, and 49.17.240. 79-08-115 (Order 79-9), § 296-24-[redacted postal code], filed 7/31/79; Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Warning device. You must provide a gong or other effective warning signal for each crane equipped with a powered traveling mechanism except for floor operated cranes. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Inspection. - Inspection classification . - (a) You must perform an initial inspection prior to initial use all new and altered cr…

[2] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ lifting cranes. - (2) New and existing equipment . All new crawler, locomotive, and truck cranes constructed and utilized on or after the effective date of these standards, must meet the design specifications of the American National Standard Safety Code for Crawler, Locomotive, and Truck Cranes, ANSI B 30.5-1968. Crawler, locomotive, and truck cranes constructed prior to the effective date of these standards should be modified to conform to those design specifications by December 31, 1973, unless it can be shown that the crane cannot feasibly or economically be altered and that the crane substantially complies with the requirements of this section. Replacement parts must be of equal or better quality than the original equipment and suitable for the purpose. Repairs or modifications must be such as to render the equipment equal to or better than the original construction or design. - (3) Designated personnel . You must ensure that only designated personnel are permitted to operate a crane covered by this section. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: Order 74-27, § 296-24-[redacted postal code], filed 5/7/74; Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 734, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Load ratings. - (1) Load ratings . Where stability governs lifting performance. - (a) The margin of stability for determination of load ratings, with booms of stipulated lengths at stipulated working radii for the various types of crane mountings is established by taking a percentage of the loads which will produce a condition of tipping or balanc…

[3] Occupational Health and Safety Regulations, 2020 (Sask. Reg. 10/2020)

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S-15.1 REG 10 ## OCCUPATIONAL HEALTH AND SAFETY, 2020 ## TABLE 13 [ Subsection 13-6(1), definition of 'competent worker' ] ## Minimum Training Requirements for Competent Operator of a Crane ## I Course Content: ## A Occupational Health and Safety Regulations, 2020 Related to Cranes: Duties of employers and operators Protection of workers Approved standards for cranes Operation of cranes Maintenance of cranes Signalling ## B Types of Cranes: Terminology Types of cranes Specific design of crane to be operated Basic geometry of cranes, including effect of configuration changes and operating in different quadrants ## C Site Evaluation: Check route of travel, clearances and ground conditions, including the presence of structures, power lines or other equipment that may constitute a hazard Check site of operation, including the nature of ground, gradients, stabilizers, tire pressure and blocking under outriggers Identify potentially dangerous situations and the appropriate response ## D Crane Controls: Identify and use controls Pre-start check Start-up Shut-down Post-operating check Perform operating adjustments ## E Operation of Crane: Movement to location Set-up; extend stabilizers and outriggers Change configuration; insert boom sections; extensions; jibs; counterweights Check for safety of other persons before movement Safety precautions while crane is unattended, in storage or in transit ## F Load Estimation Load gauge incorporated in the crane Calculation of load from material density and volume Incorporate weight of attachments, hook, block and headache ball

[4] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (d) Hoist or load attachment chains, including end connections, for excessive wear, twist, distorted links interfering with proper function, or stretch beyond manufacturer's recommendations. Visual inspection daily; monthly inspection with signed report. - (e) Rope slings, including end connections, for excessive wear, broken wires, stretch, kinking, or twisting. Visual inspection daily; monthly inspection with signed report. - (f) All functional operating mechanisms for excessive wear of components. - (g) Rope reeving for noncompliance with manufacturer's recommendations. - Periodic inspection . You must complete inspections of the crane at intervals as generally defined in (l)(b)(ii) of this section, depending upon its activity, severity of service, and environment, or as specifically indicated below. These inspections must include the requirements of (2) of this section and in addition, the following items. Any deficiencies such as listed must be carefully examined and determination made as to whether they constitute a safety hazard: - (a) Deformed, cracked, or corroded members. - (b) Loose bolts or rivets. - (c) Cracked or worn sheaves and drums. - (d) Worn, cracked or distorted parts such as pins, bearings, shafts, gears, rollers, locking and clamping devices. - (e) Excessive wear on brake system parts, linings, pawls, and ratchets. - (f) Load, wind, and other indicators over their full range, for any significant inaccuracies. - (g) Gasoline, diesel, electric, or other powerplants for improper performance or noncompliance with applicable safety requirements. - (h) Excessive wear of chain drive sprockets and excessive chain stretch. - (i) Crane hooks. Magnetic particle or other suitable crack detecting inspection should be performed at least once…

[5] General Regulation (N.B. Reg. 91-191)

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## Visual inspection by operator 213.31 (3) A visual inspection under this section shall be of all components that have a direct bearing on the safe operation of the crane and whose status may change from day to day with use and shall include, but is not limited to, - (a) where practicable, all rope reeving, including load lines, jib suspension, boom hoist and mid-point suspension, for compliance with the crane and wire rope manufacturer's specifications, - (b) all control mechanisms, before operation, for maladjustments or malfunctions interfering with proper operation, - (c) all control mechanisms for excessive wear of components and contamination by lubricants or other foreign matter, - (d) all safety devices for malfunction, - (e) all air, hydraulic, lubricating and cooling sys -tems for deterioration or leakage, - (f) electrical apparatus for malfunction, signs of ex -cessive deterioration, dirt, icing or moisture accumu -lation, - (g) all exposed hydraulic hoses, particularly those that flex during the operation of the crane, - (h) hooks and latches, for deformation, chemical and heat damage, cracks and wear, - (i) the hydraulic system for proper oil level, - (j) swivels for freedom of rotation, - (k) clutches, brakes and attachments for malfunc -tions, ## Inspection visuelle par le conducteur - 213.31 (3) L'inspection visuelle prévue par le présent article doit porter sur tous les éléments qui ont un impact direct sur le fonctionnement sûr de la grue et dont l'état peut changer de jour en jour suivant l'usage auquel ils sont soumis, et elle doit comprendre - a) lorsque c'est possible, tous les mouflages des câ -bles, y compris les lignes de charge, la suspension de la flèche, le treuil de flèche, la suspension du point médian pour s'assurer qu'ils sont conformes aux spé -cifications du fabricant en matière de grue et de câble, - b) tous les mécanismes de commande…

[6] General Regulation (N.B. Reg. 91-191)

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- (d) not store containers of gasoline, diesel oil or other flammable substances in the cab, - (e) not carry loose articles in the cab that would pose a hazard to the safe operation of the crane, and - (f) keep the crane in gear when going downhill. 213.2 (2) An operator of a mobile crane shall, when leaving the crane unattended, - (a) secure it against movement, - (b) set the brake, - (c) not leave a load suspended, - (d) engage the swing lock and swing brake, - (e) leave the controls in neutral, - (f) disengage the master clutch, - (g) stop the engine, and - (h) remove the key. 2001-33 ## Inspection and certification 213.21 (1) An employer shall ensure that a mobile crane is inspected every twelve months by an engineer or a competent person who is supervised by an engineer. - 213.21 (2) An engineer referred to in subsection (1) shall certify in writing that the inspection complies with the requirements of subsection (4) and that the crane is in safe working order. - 213.21 (3) A certification under subsection (2) shall provide details on the conditions under which the mobile crane was inspected. 213.21 (4) An engineer referred to in subsection (1) shall ensure that the inspection under subsection (1), in -cluding a visual weld inspection, is conducted in accord -ance with the requirements of clause [redacted address].1 of CSA standard Z150-20, 'Safety code on mobile cranes' or a standard offering equivalent or better protection. - d) s'abstenir de conserver des contenants d'essence, carburant diesel ou autres substances inflammables dans la cabine, - e) s'abstenir de transporter des articles en vrac qui constituerait un danger pour le fonctionnement sûr de la grue, et - f) maintenir les vitesses de la grue engagées lorsqu'elle descend une déclivité. 213.2 (2) Le conducteur d'une grue mobile doit, lorsqu'il laisse la grue sans surveillance, - a) la stabiliser pour éviter tout mouvement, - b)…

[7] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (b) After adjustments and repairs have been made you must not operate the crane until all guards have been reinstalled, safety devices reactivated and maintenance equipment removed. ## Adjustments and repairs . - (a) You must correct any unsafe conditions disclosed by the inspection requirements of WAC 296-24-[redacted postal code] before operation of the crane is resumed. You must ensure that adjustments and repairs are done only by designated personnel. - (b) You must maintain adjustments maintained to ensure correct functioning of components. The following are examples: - (i) All functional operating mechanisms. - (ii) Limit switches. - (iii) Control systems. - (iv) Brakes. - (v) Power plants. - (c) You must provide repairs or replacements promptly as needed for safe operation. The following are examples: - (i) You must carefully examine accessory components, such as hooks, periodically and at the time of annual examination and inspection. You must discard cracked or deformed hooks immediately and not reused on any equipment subject to the provisions of this code. - (ii) Load attachment chains and rope slings showing defects described in WAC 296-24-[redacted postal code] (2)(d) and (e) respectively. - (iii) All critical parts which are cracked, broken, bent, or excessively worn. - (iv) You must keep pendant control stations clean and function labels kept legible. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), § 296-24-[redacted postal code], filed 7/20/94, effective 9/20/94; Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted post…

[8] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (ii) The crane must be standing on track which is level within 1% grade. - (iii) Radius of the load is the horizontal distance from a projection of the axis of rotation to the rail support surface, before loading, to the center of vertical hoist line or tackle with load applied. - (iv) Tipping loads from which ratings are determined must be applied under static conditions only, i.e., without dynamic effect of hoisting, lowering, or swinging. - (v) The weight of all auxiliary handling devices such as hoist blocks, hooks, and slings must be considered a part of the load rating. - (c) Stipulations governing the application of the values in (1)(a) of this section for crawler, truck, and wheel-mounted cranes must be in accordance with Crane Load-Stability Test Code. Society of Automotive Engineers (SAE) J765. Note: The effectiveness of these preceding stability factors will be influenced by such additional factors as freely suspended loads, track, wind, or ground conditions, condition and inflation of rubber tires, boom lengths, proper operating speeds for existing conditions, and, in general, careful and competent operation. All of these must be taken into account by the user. - (2) Rated capacity chart . You must post a chart indicating the manufacturer's rated capacity at all operating radii for all permissible boom lengths and jib lengths with alternate ratings for optional equipment affecting such ratings in all mobile type cranes. Rated capacity charts must be readily visible to the operator in the normal operating position. - (3) Inspection classification . Initial inspection. You must inspect all new and altered cranes prior to initial use to ensure compliance with provisions of these standards. - (4) You must ensure that all hooks are of the s…

[9] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ Any deficiencies such as listed must be carefully examined and determination made as to whether they constitute a safety hazard: - (a) All control mechanisms for maladjustment interfering with proper operation: Daily. - (b) All control mechanisms for excessive wear of components and contamination by lubricants or other foreign matter. - (c) All safety devices for malfunction. - (d) Deterioration or leakage in air or hydraulic systems: Daily. - (e) Crane hooks with deformations or cracks. For hooks with cracks or having more than 15% in excess of normal throat opening or more than 10 twist from the plane of the  unbent hook. - (f) Rope reeving for noncompliance with manufacturer's recommendations. - (g) Electrical apparatus for malfunctioning, signs of excessive deterioration, dirt, and moisture accumulation. - (3) Periodic inspection . You must perform complete inspections of the crane at intervals as generally defined in subsection (1)(b) of this section depending upon its activity, severity of service, and environment, or as specifically indicated below. These inspections must include the requirements of subsection (2) of this section and in addition, items such as the following. You must carefully examine any deficiencies such as listed and determine whether they constitute a safety hazard: - (a) Deformed, cracked, or corroded members, in the crane structure and boom. - (b) Loose bolts or rivets. - (c) Cracked or worn sheaves and drums. - (d) Worn, cracked, or distorted parts such as pins, bearings, shafts, gears, rollers and locking devices. - (e) Excessive wear on brake and clutch system parts, linings, pawls, and ratchets. - (f) Load, boom angle, and other indicators over their full range, for any significant inaccuracies. - (g) Gasoline, diese…

[10] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - Other ropes . You must thoroughly inspect all rope which has been idle for a period of a month or more due to shut down or storage of a crane on which it is installed before it is placed in service. You must inspect for all types of deterioration and you must ensure that the inspection is performed by an appointed person whose approval must be required for further use of the rope. You musts make available for inspection a written and dated report of the rope condition. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: RCW 49.17.040, 49.17.050, 49.17.240, chapters 43.22 and 42.30 RCW. 80-17-015 (Order 8021), § 296-24-[redacted postal code], filed 11/13/80; Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Handling the load. - (1) Size of load . You must ensure that the crane is not loaded beyond its rated load except for test purposes as provided in WAC 296-24-[redacted postal code]. ## (2) Attaching the load . - (a) You must ensure that the hoist chain or hoist rope is be free from kinks or twists and is not be wrapped around the load. - (b) The load must be attached to the load block hook by means of slings or other approved devices. - (c) You must take care to make certain that the sling clears all obstacles. ## (3) Moving the load . - (a) You must ensure that the load is well secured and properly balanced in the sling or lifting device before it is lifted more than a few inches. - (b) Before starting to hoist you must note the following conditions: - (i) Hoist rope must not be kinked. - (ii) Multiple part…

[11] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (f) Evidence of physical defects, or emotional instability which could render the operator or trainee a hazard to their self or others, or could interfere with their safe performance may be sufficient cause for disqualification. In such cases, you must require specialized clinical or medical judgments or tests (which include annual medical certification for recovered heart attack patients). - (g) Evidence that an operator or trainee is subject to seizures or loss of physical control must be sufficient reason for disqualification. You must require specialized medical tests to substantiate these conditions. - (5) Persons who have recovered from a heart attack must be exempted from the provisions of subsection (3) of this section, as it pertains to their heart condition, provided: - (a) A medical release is obtained from their attending medical doctor. - (b) The release must state that the operation of a crane will not present a hazard to their self or others. - (c) An examination by a medical doctor, and renewal of the work release certification is required annually. - (6) The operator must be fully familiar with all crane rules and with the crane mechanism and its proper care. Needed adjustments or repairs must be reported at once to the proper authority. - (7) The operator must not eat, smoke or read while actually engaged in the operation of the crane, or operate the crane when physically unfit. - (8) The operator or someone especially designated must properly lubricate all working parts of the crane. - (9) You must keep cranes clean. - (10) You must ensure that whenever the operator finds the main or emergency switch open, it is not closed, even when starting on regular duty, until it is determined that no one is on or about the crane. You must not …

[12] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (i) When two or more cranes are used to lift a load one qualified responsible person must be in charge of the operation. The qualified person must analyze the operation and instruct all personnel involved in the proper positioning, rigging of the load, and the movements to be made. - (j) The employer must assure that the operator does not leave the control position while the load is suspended. - (k) When starting the bridge and when the load or hook approaches near or over personnel, you must sound the warning signal. ## (4) Hoist limit switch . - (a) At the beginning of each operator's shift, the operator must try out the upper limit switch of each hoist under no load. Extreme care must be exercised; the block must be 'inched' into the limit or run in at slow speed. If the switch does not operate properly, the appointed person must be immediately notified. - (b) You must never use the hoist limit switch which controls the upper limit of travel of the load block as an operating control. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), § 296-24-[redacted postal code], filed 7/20/94, effective 9/20/94; Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Operators. - (1) You must ensure that cranes are operated only by regular crane operators, authorized substitutes who have had adequate experience and training under the supervision of a competent operator, or by crane repairmen or inspectors. - (2) You must ensure that crane operators are able to communicate with others …

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Publisher: SALUS
Final reviewer: Francis Langlois
Original answer: Jun 27, 2025

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Safety compliance Electrical safety Equipment safety

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Crane Safety Checklist

Purpose

Instructions

I. Pre-Operation Inspection

A. Documentation & Personnel

B. Crane Structure & Components

C. Functional Operating Mechanisms

D. Hooks and Load Attachment

E. Wire Rope

F. Crane Environment

II. During Operation

III. Post-Operation

IV. Periodic Inspection (To be completed at intervals as defined in subsection WAC 296-24-24007(1))

V. Cranes Not in Regular Use

VI. Adjustments and Repairs

VII. Other Safety Measures

VIII. Corrective Actions

IX. Signatures

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