How to create a JSA on a crane inspection?
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Rosie's answer
Published by SALUSTo create a Job Safety Analysis (JSA) for a crane inspection, consider these steps:
- Identify the tasks: Break down the crane inspection into specific steps, such as visual inspection of hooks, checking wire ropes, examining control mechanisms, and reviewing safety devices [1].
- Hazard Identification: For each step, identify potential hazards. Examples include:
- Maladjustments of control mechanisms [1].
- Excessive wear of components [1].
- Contamination by lubricants, water, or other foreign matter [1].
- Deterioration or leakage in air, hydraulic, or pressurized lines [1].
- Deformation, chemical damage, cracks, or wear on hooks and latches [1].
- Non-compliance of wire rope reeving with manufacturer's specifications [1].
- Malfunctioning or deterioration of electrical apparatus [1].
- Deformed, cracked, or corroded members [2].
- Loose bolts or rivets [2].
- Cracked or worn sheaves and drums [2].
- Inaccuracies of load, boom angle, and other indicators [2].
- Develop Controls: Determine the necessary safety measures to mitigate each hazard. This could include:
- Regular Inspections: Implement a schedule for frequent and periodic inspections 1, 9.
- Frequent inspections: Daily to monthly intervals 1, 9.
- Periodic inspections: 1- to 12-month intervals 1, 9.
- Record Keeping: Maintain detailed records of inspections, including the date, the inspector's signature, and the serial number or identifier of the crane [5]. Keep records readily available [6].
- Correcting Unsafe Conditions: Any unsafe conditions found during inspections must be corrected before resuming crane operation 6, 7, 11. Adjustments and repairs should be done by designated personnel 6, 7, 11.
Sources used for this answer
[1] HIOSH Construction Standards: Occupational Safety and Health (12-8-3)
Page 17
Open source documentSource excerpt
and drawings where applicable shall be developed by a qualified person and be available at the work site until all steel erection activity is completed. Guidelines for establishing a site specific erection plan are contained in 29 C.F.R. 1926 Subpart R Appendix A. - (9) 29 C.F.R. §1926.753(c)(1)(i) is amended to read as follows: Cranes being used in steel erection activities shall be visually inspected prior to each shift by a competent person; the inspection shall include observation for potential deficiencies that may occur during operation. At a minimum this inspection shall include the following: - (A) All control mechanisms for maladjustments; - (B) Control and drive mechanism for excessive wear of components and contamination by lubricants, water, or other foreign matter; - (C) Safety devices, including but not limited to boom angle indicators, boom stops, boom kick out devices, anti-two block devices, and load moment indicators where required; - (D) Air, hydraulic, and other pressurized lines for deterioration or leakage, particularly those that flex in normal operation; - (E) Hooks and latches for deformation, chemical damage, cracks, or wear; - (F) Wire rope reeving for compliance with hoisting equipment manufacturer's specifications; - (G) Electrical apparatus for malfunctioning, signs of excessive deterioration, dirt, or moisture accumulation;
[2] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)
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Open source documentSource excerpt
\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ Any deficiencies such as listed must be carefully examined and determination made as to whether they constitute a safety hazard: - (a) All control mechanisms for maladjustment interfering with proper operation: Daily. - (b) All control mechanisms for excessive wear of components and contamination by lubricants or other foreign matter. - (c) All safety devices for malfunction. - (d) Deterioration or leakage in air or hydraulic systems: Daily. - (e) Crane hooks with deformations or cracks. For hooks with cracks or having more than 15% in excess of normal throat opening or more than 10 twist from the plane of the unbent hook. - (f) Rope reeving for noncompliance with manufacturer's recommendations. - (g) Electrical apparatus for malfunctioning, signs of excessive deterioration, dirt, and moisture accumulation. - (3) Periodic inspection . You must perform complete inspections of the crane at intervals as generally defined in subsection (1)(b) of this section depending upon its activity, severity of service, and environment, or as specifically indicated below. These inspections must include the requirements of subsection (2) of this section and in addition, items such as the following. You must carefully examine any deficiencies such as listed and determine whether they constitute a safety hazard: - (a) Deformed, cracked, or corroded members, in the crane structure and boom. - (b) Loose bolts or rivets. - (c) Cracked or worn sheaves and drums. - (d) Worn, cracked, or distorted parts such as pins, bearings, shafts, gears, rollers and locking devices. - (e) Excessive wear on brake and clutch system parts, linings, pawls, and ratchets. - (f) Load, boom angle, and other indicators over their full range, for any significant inaccuracies. - (g) Gasoline, diese…
[3] Rules for the Administration of the Oregon Safe Employment Act (General Occupational Safety and Health, Division 2, OSHA Oregon)
Page 1274
Open source documentSource excerpt
Oregon Occupational Safety and Health Division Division 2 - (iii) Standby cranes shall be inspected at least semiannually in accordance with requirements of paragraph (d)(3) of this section and paragraph (g)(2)(ii) of this section. Such cranes which are exposed to adverse environment should be inspected more frequently. - (6) Inspection records. Certification records which include the date of inspection, the signature of the person who performed the inspection and the serial number, or other identifier, of the crane which was inspected shall be made monthly on critical items in use such as brakes, crane hooks, and ropes. This certification record shall be kept readily available. - (e) Testing. - (1) Operational tests. - (i) In addition to prototype tests and quality-control measures, each new production crane shall be tested by the manufacturer to the extent necessary to insure compliance with the operational requirements of this paragraph including functions such as the following: - (A) Load hoisting and lowering mechanisms. - (B) Boom hoisting and lowering mechanisms. - (C) Swinging mechanism. - (D) Travel mechanism. - (E) Safety devices. - (ii) Where the complete production crane is not supplied by one manufacturer such tests shall be conducted at final assembly. - (iii) Certified production-crane test results shall be made available. - (2) Rated load test. - (i) Written reports shall be available showing test procedures and confirming the adequacy of repairs or alterations. - (ii) Test loads shall not exceed 110 percent of the rated load at any selected working radius. - (iii) Where rerating is necessary: - (A) Crawler, truck, and wheel-mounted cranes shall be tested in accordance with SAE Recommended Practice, Crane Load Stability Test Code J765 (April 1961).
[4] Occupational Health and Safety Regulations, 2020 (Sask. Reg. 10/2020)
Page 264
Open source documentSource excerpt
S-15.1 REG 10 ## OCCUPATIONAL HEALTH AND SAFETY, 2020 ## TABLE 13 [ Subsection 13-6(1), definition of 'competent worker' ] ## Minimum Training Requirements for Competent Operator of a Crane ## I Course Content: ## A Occupational Health and Safety Regulations, 2020 Related to Cranes: Duties of employers and operators Protection of workers Approved standards for cranes Operation of cranes Maintenance of cranes Signalling ## B Types of Cranes: Terminology Types of cranes Specific design of crane to be operated Basic geometry of cranes, including effect of configuration changes and operating in different quadrants ## C Site Evaluation: Check route of travel, clearances and ground conditions, including the presence of structures, power lines or other equipment that may constitute a hazard Check site of operation, including the nature of ground, gradients, stabilizers, tire pressure and blocking under outriggers Identify potentially dangerous situations and the appropriate response ## D Crane Controls: Identify and use controls Pre-start check Start-up Shut-down Post-operating check Perform operating adjustments ## E Operation of Crane: Movement to location Set-up; extend stabilizers and outriggers Change configuration; insert boom sections; extensions; jibs; counterweights Check for safety of other persons before movement Safety precautions while crane is unattended, in storage or in transit ## F Load Estimation Load gauge incorporated in the crane Calculation of load from material density and volume Incorporate weight of attachments, hook, block and headache ball
[5] Occupational Health and Safety Regulations, 2020 (Sask. Reg. 10/2020)
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Open source documentSource excerpt
## S-15.1 REG 10 ## OCCUPATIONAL HEALTH AND SAFETY, 2020 - (d) ensure that each entry required by clause (c) is signed by the person who performs the inspection, maintenance or calibration; and - (e) review and sign the log book on a regular basis. - (2) If the supplier of a hoist or crane provides a log book, an employer or contractor shall ensure that the information and signatures required by subsection (1) are recorded in the supplier's log book instead of the employer's or contractor's log book and that the supplier's log book is kept with the hoist or crane. 31 Dec 2020 c S-15.1 Reg 10 s13-17. ## Inspections - 13-18 (1) An employer, contractor or supplier shall ensure that a hoist, crane or lifting device is inspected by a competent person to determine whether the hoist, crane or lifting device is in safe working condition:' - (a) before the hoist, crane or lifting device is used at the start of each work shift; and - (b) at regular intervals as recommended by the manufacturer. - (2) If a defect or unsafe condition that may create a hazard to a worker is found in a hoist, crane, lifting device or rigging, an employer, contractor or supplier shall: - (a) take steps immediately to protect the health and safety of any worker who may be at risk until the defect is repaired or the unsafe condition is corrected; and - (b) as soon as is reasonably practicable, repair any defect or correct any unsafe condition. - (3) An employer, contractor or supplier shall ensure that a mobile crane is subjected to a thorough inspection, including non-destructive testing, under the supervision of a professional engineer every 2 years or 1,800 hours of operation, whichever comes first. - (4) An employer, contractor or supplier shall ensure that a tower crane is subjected to a thorough inspection, including non-destructive testing, under the supervision of a professional engineer: - (a) before erection at each site; and - (b) at subsequent intervals of 2,000 operatin…
[6] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)
Page 48
Open source documentSource excerpt
\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ WAC 296-24-[redacted postal code] (2)(b) before placing in service. - (c) You must inspect standby cranes at least semi-annually in accordance with requirements of subsection (2) of this section and WAC 296-24-[redacted postal code] (2)(b). Such cranes which are exposed to adverse environment should be inspected more frequently. - (5) Inspection records . You must make written, dated, and signed inspection reports and records monthly on critical items in use such as brakes, crane hooks, and ropes. You must keep records readily available. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 18-03-159 (Order 17-24), § 296-24-[redacted postal code], filed 01/23/2018, effective 02/23/2018. Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Testing. ## (1) Operational tests . - (a) In addition to prototype tests and quality-control measures, the user of each new production crane must require that it be tested and related data supplied by the manufacturer to the extent necessary to ensure compliance with the operational requirements of this subsection including functions such as the following: - (i) Load hoisting and lowering mechanisms - (ii) Boom hoisting and lower mechanisms - (iii) Swinging mechanism - (iv) Travel mechanism - (v) Safety devices - (b) You must conduct such tests at final assembly where the complete production crane is not supplied by one manufacturer. - (c) You must make certified production-crane test results available. ## (2) Rated load te…
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