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Sandblasting

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Sandblasting operations require strict safety procedures and PPE to mitigate respiratory hazards and comply with OSHA regulations. Abrasive blasting can generate high levels of dust that may contain hazardous materials like silica, lead, and toxic metals. [1]

To protect workers, employers must implement engineering and administrative controls, provide appropriate PPE, and conduct thorough training. [2]

Engineering controls are the primary means of reducing exposure to airborne hazards. [2]

Key engineering controls include:

  • Substitution: Use less toxic abrasive materials such as ice cubes, dry ice, plastic bead media, sponge, sodium bicarbonate, ground walnut shells, ground corn cob, or high-pressure water.
  • Isolation and Containment: Use barriers, curtain walls, blast rooms, or blast cabinets to isolate the blasting operation from other workers. Keep coworkers away from the blaster.
  • Ventilation: Use exhaust ventilation systems in containment structures to capture dust.

[2] [2] [2] Administrative controls and personal hygiene practices are also crucial:

  • Perform routine cleanup using wet methods or HEPA filtered vacuuming to minimize dust accumulation.
  • Avoid using compressed air for cleaning as it creates dust.
  • Clean and decontaminate tarps and equipment on the worksite.
  • Schedule blasting when the fewest workers are at the site.
  • Avoid blasting in windy conditions.
  • Prohibit eating, drinking, or using tobacco products in blasting areas.
  • Provide wash stations for workers to wash their hands and face.
  • Vacuum or remove contaminated work clothes before eating, drinking, or smoking.
  • Provide facilities for showers and changing areas with separate storage for street clothes and protective clothing.

[2] [2] [2] [2] [3] When engineering and administrative controls are insufficient, respiratory protection is mandatory. [2]

Required PPE includes:

  • Type CE NIOSH-certified blasting airline respirator with a positive pressure blasting helmet that covers the head, neck, and shoulders.
  • Hearing protection.
  • Eye and face protection.
  • Helmet.
  • Leather gloves that protect to the full forearm and aprons (or coveralls).
  • Safety shoes or boots.

[3] [3] [3] [3] [3] [3] Employers must also provide training to abrasive blasters and support personnel on:

  • Blasting health and safety hazards.
  • Proper use of controls.
  • Personal hygiene practices.
  • Safe work practices.
  • Use of PPE and respirators.

[3] Additionally, manufacturers must provide health hazard information on Safety Data Sheets (SDS) for blasting materials. [3]

Applicable OSHA standards include:

  • Ventilation (1910\.94, 1915\.33 \& 1915\.34, 1926\.57\)
  • Occupational noise exposure (1910\.95, 1915\.95, 1926\.52, 1926\.101\)
  • Personal Protective Equipment (1910\.132, 1915 Subpart I, 1926 Subpart E)
  • Respiratory Protection (1910\.134, 1915\.154, 1926\.103\)
  • Sanitation (1910\.141, 1915\.88, 1926\.51\)
  • Air contaminants (1910\.1000, 1915\.1000, 1926\.55\)
  • Hazard Communication (1910\.1200, 1915\.1200, 1926\.59\)

[4] [4] [4] [4] [4] [4] [4]

4 source record(s)

Sources used for this answer

[1] OSHA Fact Sheet - Protecting Workers from the Hazards of Abrasive Blasting Materials

Page 4

Open source document

Source excerpt

# Applicable OSHA Standards and Safety and Health Topic Pages The following table provides links to several OSHA standards (not all-inclusive) that may contain requirements that apply to abrasive blasting operations. For example, the removal of lead paint by abrasive blasting will likely require employers to follow provisions of the OSHA Lead standard. Safety and health topic pages listed here provide employers and workers with information that may be useful for safely conducting abrasive blasting. <table><tr><th>General Industry</th><th>Shipyard Industry</th><th>Construction Industry</th><th>OSHA Topics Page(s)</th></tr><tr><td>1910.94, Ventilation</td><td>1915.33 &amp; 1915.34, Chemical &amp; Mechanical paint removers Ventilation (as it applies to shipyard employment, 1910.94) 1915.13, Cleaning and other cold work</td><td>1926.57, Ventilation</td><td>Ventilation</td></tr><tr><td>1910.95, Occupational noise exposure</td><td>1910.95, Occupational noise exposure (as per Shipyard "Tool Bag" Directive, CPL 02- 00-182)</td><td>1926.52, Occupational noise exposure 1926.101, Hearing Protection</td><td>Noise</td></tr><tr><td>1910.132, Personal Protective Equipment</td><td>1915 Subpart I, Personal Protective Equipment</td><td>1926 Subpart E, Personal Protective Equipment</td><td>Personal Protective Equipment</td></tr><tr><td>Respiratory Protection (1910.134)</td><td>1915.154, Respiratory Protection refers to (1910.134)</td><td>1926.103, Respiratory Protection (refers to 1910.134)</td><td>Respiratory Protection</td></tr><tr><td>1910.141, Sanitation</td><td>1915.88, Sanitation</td><td>1926.51, Sanitation</td><td></td></tr><tr><td>1910.1000, Air contaminants Table Z-1, Limits for air contaminants Table Z-2, Toxic and Hazardous Substances Table Z-3, Mineral dusts</td><td>1915.1000, Air contaminants Table Z-Shipyards</td><td>1926.55, Gases,vapors, fumes, dusts, and mists Appendix A, Threshold limit values of airborne contaminants for construction</td><td>Permissible Ex

[2] OSHA Fact Sheet - Protecting Workers from the Hazards of Abrasive Blasting Materials

Page 3

Open source document

Source excerpt

# Protecting Workers from the Hazards of Abrasive Blasting Materials (cont.) ## Personal Hygiene Practices (cont.) . Provide accommodations for end-of-shift showers and change areas with separate storage facilities for street clothes, protective clothing and equipment. - Keep contaminated clothing and equipment out of the clean change area. ## Respiratory Protection An abrasive-blasting respirator must cover the wearer's head, neck, and shoulders to protect the wearer from rebounding abrasive. Workers must use only respirators approved by NIOSH to provide protection from dusts produced during abrasive-blasting operations. . Type CE NIOSH-certified blasting airline respirator with positive pressure blasting helmet. Support personnel involved in cleanup and other related activities may also need respiratory protection. When respirators are used, employers must establish a comprehensive respiratory protection program as required by the OSHA Respiratory Protection standard (29 CFR 1910.134). ## Personal Protective Equipment • Hearing protection • Eye and face protection • Helmet - Leather gloves that protect to full forearm and aprons (or coveralls) • Safety shoes or boots ## Worker Training and Hazard Communication • Provide training to abrasive blasters and support personnel on blasting health and safety hazards, how to use controls, personal hygiene practices, safe work practices and the use of PPE and respirators. - Manufacturers are required to include appropriate health hazard information on the blasting materials on safety data sheets (SDS) as required under OSHA's Hazard Communication standard (29 CFR 1910.1200). • Obtain and read the manufacturer's SDS for health hazard information on the abrasive blasting material you are using. For more information on abrasive blasting and control measures see: OSHA's guidance document: "Abrasive Blasting Hazards in Shipyard Employment" (2006); and eTool: Mechanical Removers (Ship Repair). Disclaimer:

[3] OSHA Fact Sheet - Protecting Workers from the Hazards of Abrasive Blasting Materials

Page 2

Open source document

Source excerpt

# Protecting Workers from the Hazards of Abrasive Blasting Materials (cont.) ## How to Protect Workers from Exposure to Abrasive Blasting Materials Each abrasive blasting operation is unique, involving different surfaces, coatings, blast material, and working conditions. Before beginning work, employers should identify the hazards and assign a knowledgeable person trained to recognize hazards and with the authority to quickly take corrective action to eliminate them. Use engineering and administrative controls, personal protective equipment (PPE), including respiratory protection, and training to protect workers involved in abrasive blasting activities. Engineering controls, such as substitution, isolation, containment, and ventilation are the primary means of preventing or reducing exposures to airborne hazards during abrasive blasting operations. Administrative controls, including the use of good work and personal hygiene practices, can also reduce exposure. When engineering and administrative controls cannot keep exposures to hazardous materials below OSHA permissible exposure limits, respiratory protection must be used. Abrasive blasting using a dust collection system with multiple exhaust ducts. (Photo courtesy of Flexaust, Inc. This equipment is shown for illustrative purposes only and is not intended as an endorsement by OSHA of this company, its products or services.) ## Engineering Controls ## 1. Substitution • Use a less toxic abrasive blasting material. • Use abrasives that can be delivered with water (slurry) to reduce dust. ## 2. Isolation and Containment - Use barriers and curtain walls to isolate the blasting operation from other workers. • Use blast rooms or blast cabinets for smaller operations. • Use restricted areas for non-enclosed blasting operations. . Keep coworkers away from the blaster. ## 3. Ventilation • Use exhaust ventilation systems in containment structures to capture dust. Employers can use OSHA's free On-site Consu

[4] OSHA Fact Sheet - Protecting Workers from the Hazards of Abrasive Blasting Materials

Page 1

Open source document

Source excerpt

# OSHA FactSheet # Protecting Workers from the Hazards of Abrasive Blasting Materials Abrasive blasting uses compressed air or water to direct a high velocity stream of an abrasive material to clean an object or surface, remove burrs, apply a texture, or prepare a surface for the application of paint or other type of coating. Employers must protect workers from hazardous dust levels and toxic metals that may be generated from both the blasting material and the underlying substrate and coatings being blasted. This fact sheet provides information on abrasive blasting material, health hazards, and methods to protect workers. ## Abrasive Blasting Materials The decision to use a certain type of abrasive material can depend on factors such as cost, job specifications, environment, and worker health. Commonly used abrasive materials: - Silica sand (crystalline) - Coal slag • Garnet sand - Nickel slag - Copper slag . Glass (beads or crushed) - Steel shot - Steel grit • Specular hematite (iron ore) Alternative, less toxic blasting materials include: • Ice cubes - Dry ice • Plastic bead media • Sponge - Sodium bicarbonate (baking soda) Abrasive blasting creates high levels of dust. Photo courtesy of NIOSH. - Ground walnut shells, ground corn cob and other biodegradable materials • High pressure water ## **** CAUTION **** Abrasive blasting creates high levels of noise that can cause substantial hearing loss. Always wear hearing protection. Employers must administer a hearing conservation program as required by the OSHA Occupational Noise standard. ## Health Hazards Abrasive blasting operations can create high levels of dust and noise. Abrasive material and the surface being blasted may contain toxic materials (e.g., lead paint, silica) that are hazardous to workers. . Silica sand (crystalline) can cause silicosis, lung cancer, and breathing problems in exposed workers. - Coal slag and garnet sand may cause lung damage similar to silica sa

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