Tilt up concrete
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Published by SALUSToolbox Talk: Tilt-Up Concrete Panel Safety
Date: [DATE] Duration: [DURATION] minutes Presenter: [PRESENTER NAME] Location: [LOCATION]
Objective
The objective of this toolbox talk is to educate workers on the specific hazards associated with tilt-up concrete construction and to reinforce safe work practices to prevent injuries during the lifting and erection of concrete panels.
Introduction
Tilt-up construction involves casting concrete wall panels on-site and then tilting them into position. This method presents unique hazards that require specific safety measures. It's crucial to understand these risks and follow safe procedures to prevent accidents and injuries.
Presenter Note: Engage the audience by asking if anyone has personal experience related to the topic.
Key Points
- Panel Stability: Ensuring panels are adequately supported during and after lifting is critical [1].
- Lifting Hardware: Using appropriate and inspected lifting hardware is essential for safe panel manipulation [1].
- Qualified Personnel: Operations must be supervised by competent and qualified personnel 3, 12.
- Restricted Access: Controlling access to the work area during lifting operations is necessary to protect non-essential personnel 1, 5.
- Safe Work Procedures: Following established safe work procedures minimizes risks during all phases of the tilt-up process [2].
Hazard Identification
- Panel Overturning/Collapse: Inadequate support can lead to panels overturning or collapsing, causing serious injuries or fatalities [1].
- Lifting Insert Failure: If lifting inserts are not capable of handling the load, they can fail, causing the panel to drop [1].
- Falling Objects: Dropped tools or equipment during lifting can strike workers below [3].
- Unstable Walls: Unstable walls can collapse if not properly braced [4].
Presenter Note: Encourage participants to share any additional hazards they've encountered.
Control Measures
- Engineering Controls: Use engineered lifting plans and hardware to ensure panels are safely lifted and positioned [2].
- Administrative Controls: Develop and implement safe work procedures, including pre-lift inspections and restricted access zones 3, 5.
- Personal Protective Equipment (PPE): Require hard hats, safety glasses, and steel-toed boots for all personnel in the work area [3].
- Competent Person Oversight: A competent person must supervise the erection of the structural framework [2].
Safe Work Procedures
- Inspect all lifting hardware and rigging before use [1].
- Ensure the lifting inserts are capable of supporting at least two times the maximum intended load [1].
- Establish a restricted access zone around the lifting area [4].
- Use tag lines to control the panel during lifting and placement.
- Secure temporary bracing immediately after the panel is in position [1].
Presenter Note: If possible, demonstrate the safe work procedure or use visual aids.
Personal Protective Equipment (PPE) Requirements
- Hard Hats: Required at all times on the construction site to protect against head injuries from falling objects [3].
- Safety Glasses: Must be worn to protect eyes from dust and debris [3].
- Steel-Toed Boots: Essential for foot protection against dropped objects and punctures [3].
[Emphasize the importance of proper PPE use and maintenance]
Real-World Example or Case Study
[Provide a detailed description of a relevant real-world scenario or case study]
[Discuss what went wrong or right, and the lessons learned]
Presenter Note: Ask participants if they can relate this example to their own experiences.
Group Discussion
Discuss the following questions:
- What are the potential consequences of using damaged lifting hardware?
- How can we improve communication during tilt-up operations?
- What site-specific hazards should we be aware of on this project?
Presenter Note: Encourage active participation and facilitate the discussion.
Emergency Procedures
- Stop work immediately if any unsafe conditions are observed.
- Evacuate the area if a panel becomes unstable.
- Report any incidents or near-misses to the supervisor.
- Provide first aid to any injured personnel.
Questions and Answers
[Encourage participants to ask questions]
[Provide answers to common questions related to the topic]
- Q: What do I do if I see a crack in a lifting insert?
A: Immediately report it to your supervisor and do not use the insert until it has been inspected and approved by a qualified person.
- Q: How close can I get to a panel being lifted?
A: Stay outside of the designated restricted access zone at all times unless you are directly involved in the lifting operation.
- Q: What type of bracing is acceptable for tilt-up panels?
A: Bracing types and specifications will be determined by the project engineer. Never adjust or remove bracing without approval.
Summary
- Tilt-up construction presents significant hazards if not performed safely.
- Proper planning, training, and supervision are essential.
- Always inspect equipment and follow safe work procedures.
- Report any unsafe conditions immediately.
Action Items
- Review the site-specific lift plan.
- Inspect all PPE for proper fit and condition.
- Participate actively in pre-lift safety briefings.
Remember: Safety is everyone's responsibility. Stay alert and work safely!
Report all hazards, near-misses, and incidents to your supervisor immediately.
Safety powered by SALUS
Sources used for this answer
[1] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)
Page 766
Open source documentSource excerpt
<!-- image --> Division 3 AO 1-2003 Oregon Administrative Rules Oregon Occupational Safety and Health Division - (1) No employee shall be permitted to work under concrete buckets while buckets are being elevated or lowered into position. - (2) To the extent practical, elevated concrete buckets shall be routed so that no employee, or the fewest number of employees, are exposed to the hazards associated with falling concrete buckets. - (f) Personal protective equipment. No employee shall be permitted to apply a cement, sand, and water mixture through a pneumatic hose unless the employee is wearing protective head and face equipment. [53 FR [redacted postal code], June 16, 1988, as amended at 59 FR [redacted postal code], Aug. 9, 1994] Stat. Auth.: ORS 654.025(2) and 656.726(3). Hist: APD Admin. Order 8-1989, f. 7/7/89, ef. 7/7/89. OR-OSHA Admin. Order 6-1991, f. 3/18/91, ef. 4/15/91. OR-OSHA Admin. Order 6-1995, f. 4/18/95, ef. 6/1/95. ## 1926.702 Requirements for Equipment and Tools - (a) Bulk cement storage. - (1) Bulk storage bins, containers, and silos shall be equipped with the following: - (i) Conical or tapered bottoms; and - (ii) Mechanical or pneumatic means of starting the flow of material. - (2) No employee shall be permitted to enter storage facilities unless the ejection system has been shut down, locked out, and tagged to indicate that the ejection system is not to be operated. - (b) Concrete mixers. Concrete mixers with one cubic yard (.8 m 3 ) or larger loading skips shall be equipped with the following: - (1) A mechanical device to clear the skip of materials; and - (2) Guardrails installed on each side of the skip. - (c) Power concrete trowels. Powered and rotating type concrete troweling machines that are manually guided shall be equipped with a control switch that will automatically shut off the power whenever the hands of the operator are removed from the equipment handles. - (d) Concrete buggies. Concrete buggy handles shall not extend b…
[2] General Regulation (N.B. Reg. 91-191)
Page 107
Open source documentSource excerpt
## Structural Framework 96-61 ## Structural framework 94.2 (1) Where structural framework is being erected using structural steel or tilt-up construction, an employer shall ensure - (a) that drawings for the erection of the structural framework are prepared, - (b) that an engineer - (i) certifies the drawings referred to in para -graph (a), and - (ii) establishes safe procedures for ensuring the stability of the structural framework, and - (c) that a competent person, designated by the em -ployer to supervise the erection of the structural framework, - (i) establishes the sequence for erecting the struc -tural framework, - (ii) ensures the stability of the structural frame -work during its erection, and - (iii) is present on the project site until the struc -tural framework is stabilized. 94.2 (2) If it becomes necessary to modify the proce -dures referred to in subparagraph (1)(b)(ii), an employer shall ensure that the procedures as modified are certified by an engineer. ## 94.2 (3) An employer shall ensure - (a) that employees engaged in the erection of the structural framework are instructed in the procedures referred to in subparagraph (1)(b)(ii), or as modified under subsection (2), and - (b) that the procedures referred to in subpara -graph (1)(b)(ii), or as modified under subsection (2), are followed. - 94.2 (4) An employer shall ensure that the drawings re -ferred to in paragraph (1)(a) and the procedures referred to in subparagraph (1)(b)(ii), or as modified under sub -section (2), 96-61 ## Charpente 94.2 (1) Lorsque de l'acier de construction ou une mé -thode de construction par levage est utilisé pour le mon -tage de la charpente, l'employeur doit s'assurer - a) que les plans et devis pour le montage de la char -pente soient faits, - b) qu'un ingénieur - (i) certifie les plans et devis visés à l'alinéa a), et - (ii) établisse des procédures de sécurité pour as -surer l'équilibre de la charp…
[3] General Regulation (N.B. Reg. 91-191)
Page 108
Open source documentSource excerpt
- (a) are kept on the project site, and - (b) are made available to an officer on request. - 94.2 (5) Where structural framework is being erected, - (a) an employer shall ensure that all persons not en -gaged in the erection of the structural framework are clear of the immediate work area and have been in -structed to remain clear until the structural framework is stabilized, and - (b) any person not engaged in the erection of the structural framework shall remain clear of the imme -diate work area until the structural framework is stabi -lized, unless adequate precautions have been taken to ensure the safety of all persons in the immediate work area. 96-61; 2022-27; 2024-38 ## Buildings and Structures ## Construction of buildings and structures - 95 (1) Where a building or structure is being con -structed, an employer and a contractor shall each ensure that - (a) work is completed on any component designed to support or give added support to a part of the build -ing or structure before proceeding with any work that adds to the load on that part, - (b) an unstable wall of brick, concrete blocks or similar materials is adequately braced from both sides until the wall is attached to a rigid structure and the mortar has set adequately, - (c) an unstable wall or structure designed to support roof components or any load is braced from both sides until the wall or structure is stabilized, and - (d) an unstable reinforced steel wall, pier, column or similar vertical structure is adequately supported to prevent the wall, pier, column or structure from over -turning or collapsing. - a) se trouvent sur les lieux du chantier, et - b) soient mis à la disposition de l'agent, sur de -mande. - 94.2 (5) Lorsque s'effectue le montage de la charpente, - a) l'employeur doit s'assurer que les personnes qui ne sont pas chargées du montage se tiennent à l'écart de l'aire de travail où s'effectuent les travaux de mon -tage…
[4] Rules for the Administration of the Oregon Safe Employment Act (Construction, Division 3, OSHA Oregon)
Page 773
Open source documentSource excerpt
Oregon Occupational Safety and Health Division Oregon Administrative Rules <!-- image --> Division 3 ## 1926.704 Requirements for Precast Concrete - (a) Precast concrete wall units, structural framing, and tilt-up wall panels shall be adequately supported to prevent overturning and to prevent collapse until permanent connections are completed. - (b) Lifting inserts which are embedded or otherwise attached to tilt-up precast concrete members shall be capable of supporting at least two times the maximum intended load applied or transmitted to them. - (c) Lifting inserts which are embedded or otherwise attached to precast concrete members, other than the tilt-up members, shall be capable of supporting at least four times the maximum intended load applied or transmitted to them. - (d) Lifting hardware shall be capable of supporting at least five times the maximum intended load applied or transmitted to the lifting hardware. - (e) No employee shall be permitted under precast concrete members being lifted or tilted into position except those employees required for the erection of those members. [53 FR [redacted postal code], June, 16, 1988, as amended at 54 FR [redacted postal code], Oct. 5, 1989.] Stat. Auth.: ORS 654.025(2) and 656.726(3). Hist: APD Admin. Order 8-1989, f. 7/7/89, ef. 7/7/89. OR-OSHA Admin. Order 8-1990, f. 3/30/90, ef. 9/1/90. ## 1926.705 Requirements for Lift-slab Construction Operations - (a) Lift-slab operations shall be designed and planned by a registered professional engineer who has experience in lift-slab construction. Such plans and designs shall be implemented by the employer and shall include detailed instructions and sketches indicating the prescribed method of erection. These plans and designs shall also include provisions for ensuring lateral stability of the building/structure during construction. - (b) Jacks/lifting units shall be marked to indicate their rated capacity as established by the manufacturer. - (c) Jacks/lifting un…
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