Skip to content
All safety questions
Asked by a personUnited Statesen-US

What type and class of hard hat should be worn in an industrial chemical plant

A person submitted this question to Rosie's free generator. The asker's identity is neither imported nor published.

Rosie's answer

Published by SALUS

In an industrial chemical plant, head protection is required when there is a risk of head injury from falling objects or electrical hazards. OSHA requires that head protection (hard hats) be worn if there is a risk of head injury from electrical burns or falling/flying objects. [3] [1]

According to ANSI standards, hard hats should:

  • Resist penetration
  • Absorb the shock of an impact

[5] The standards for hard hats are:

  • ANSI Z89\.1-2009
  • ANSI Z89\.1-2003
  • ANSI Z89\.1-1997

[2] [2] [2] Hard hat types and classes:

  • Type I: Protects against blows to the top of the head.
  • Type II: Protects against blows to the top and sides of the head.
  • Class E (Electrical): Designed to reduce exposure to high-voltage conductors and offer dielectric protection up to 20,000 volts.
  • Class G (General): Designed to reduce exposure to low-voltage conductors and offer dielectric protection up to 2,200 volts.
  • Class C (Conductive): Not intended to protect against contact with electrical conductors.

[5] [5] [5] [4] [4] When there is a risk of head injury from contact with conductors greater than 600 volts, protective helmets must be ANSI-Z89\.1 designated Class E. [2]

5 source record(s)

Sources used for this answer

[1] Toolbox Talk: Head Protection

Page 2

Open source document

Source excerpt

# HEAD PROTECTION (cont.) ## CLASS G (GENERAL) General hard hats are designed to reduce exposure to low-voltage conductors and offer dielectric protection up to 2,200 volts (phase to ground). As with Class E hard hats, this voltage protection is designated to the head only and does not account for voltage protection allocated to the wearer. ## CLASS C (CONDUCTIVE) Conductive hard hats differ from their counterparts because they are not intended to protect against contact with electrical conductors. On the contrary, Class C hard hats may include vented options, which protect the wearer from impact and provide increased breathability through their conductive material (such as aluminum) or added ventilation. ## INSPECTING HARDHATS Inspect a hard hat when it is new and first placed into use, before each day/shift use, and after any incident when the hard hat's integrity may be questioned. When inspecting a new hardhat, ensure that it is the proper type and class for the work you will be doing and that all parts are included. Follow all manufacturer's instructions to assemble and attach parts and adjust the headband tension for a comfortable fit. When inspecting a hard hat before each day/shift, look for gouges, cracks, deterioration, discoloration, and flaking. DO NOT USE A HARD HAT THAT YOU SUSPECT IS DAMAGED! Instead, replace it immediately with an undamaged hard hat. ## HARDHAT LIFESPAN Month of Manufacture: MARCH Year of Manufacture: 2019 The safest practice is always to follow the hard hat manufacturer's replacement guidelines. The most common service life guideline states that hard hat shells need to be replaced after no more than two years of regular use or five years from the date of manufacture-whichever comes first. The life for suspensions is shorter, with replacement needed after no more than twelve months. To determine the specific replacement date for your hard hat, you'll need to reference the date of manufacture (usually located on the helmet

[2] Occupational Safety and Health Standards (OSHA 29 CFR 1910) - 1910.135 - Head protection

Page 1

Open source document

Source excerpt

U.S. DEPARTMENT OF LABOR # Occupational Safety and Health Administration - Part Number: 1910 - Part Number - Title: - Occupational Safety and Health Standards - Standard - Number: - 1910.135 - Title: Head protection. - GPO Source: e-CFR ## 1910.135(a) General requirements. ## 1910.135(a)(1) The employer shall ensure that each affected employee wears a protective helmet when working in areas where there is a potential for injury to the head from falling objects. 1910.135(a)(2) The employer shall ensure that a protective helmet designed to reduce electrical shock hazard is worn by each such affected employee when near exposed electrical conductors which could contact the head. ## 1910.135(b) Criteria for head protection. 1910.135(b)(1) Head protection must comply with any of the following consensus standards: 1910.135(b)(1)(i) American National Standards Institute (ANSI) Z89.1-2009, "American National Standard for Industrial Head Protection," incorporated by reference in $ 1910.6; Submit Feedback

[3] Toolbox Talk: Head Protection

Page 1

Open source document

Source excerpt

# HEAD PROTECTION Date Posted: 04/24/2023 Hard hats in construction are commonly used to protect workers from a head injury caused by falling objects, striking one's head against an object, or electrical hazards, including shock and electrocution. The hard hat is a piece of personal protective equipment (PPE) designed to protect a worker when all other protection methods cannot. However, a recent Bureau of Labor Statistics (BLS) survey showed that 84% of workers who suffered impact injuries to the head were not wearing head protection. ## WHEN DO YOU NEED TO WEAR A HARDHAT IN CONSTRUCTION? Whenever there is a potential for head injury from impact, falling or flying objects, or electrical shock. This means that employers must provide hard hats and ensure that employees wear protective coverings in the following situations: • When objects or debris might fall from above and strike workers on the head. • When employees may strike their heads against fixed objects, like supports, beams, or other equipment. • When there is the possibility that workers' heads will come into contact with electrical hazards. • According to WAC [redacted identifier], "all employees on any construction site must be provided an individual hardhat....." ## FUNCTION, TYPES, AND CLASSES OF HARDHATS IN CONSTRUCTION Hard hats are designed to do two very specific things. First, they are designed to resist penetration. Secondly, they are designed to absorb the shock of an impact. This is accomplished by making the shell of the hat of a material hard enough to resist the blow and utilizing a shock-absorbing lining composed of a headband and crown straps to keep the shell away from the wearer's skull. If a hard hat is not worn correctly as designed by the manufacturer, such as backward, your level of protection may be compromised. There are two general types of hard hats used in the construction industry. These are: Inside View of Type I Hard Hat ## ANSI TYPE I They are designed to prote

[4] Cal/OSHA Regulations | Chapter 4 | Subchapter 7: General Industry Safety Orders | §3381. Head Protection

Page 1

Open source document

Source excerpt

This information is provided free of charge by the Department of Industrial Relations from its web site at www.dir.ca.gov. These regulations are for the convenience of the user and no representation or warranty is made that the information is current or accurate. See full disclaimer at https://www.dir.ca.gov/od_pub/disclaimer.html. Subchapter 7. General Industry Safety Orders Group 2. Safe Practices and Personal Protection Article 10. Personal Safety Devices and Safeguards Return to index New query ## §3381. Head Protection. (a) Employees working in locations where there is a risk of receiving head injuries from flying or falling objects and/or electric shock and burns shall wear approved head protection in accordance with this section. (b) When head protection is required, the employer shall provide each employee with head protection that meets the criteria in one of the following standards, which are hereby incorporated by reference: (1) American National Standards Institute (ANSI)/International Safety Equipment Association (ISEA) Z89.1- 2009, "American National Standard for Industrial Head Protection;" (2) ANSI Z89.1-2003, "American National Standard for Industrial Head Protection;" or (3) ANSI Z89.1-1997, "American National Standard for Industrial Head Protection." (c)(1) The employer shall ensure that the appropriate impact type helmet is selected and used. - Note: Protective helmets are described by impact type and electrical class. All protective helmets required by subsection (b) meet either Type I or Type II impact requirements. Type I helmets are intended to reduce the force of impact resulting from a blow only to the top of the head. Type II helmets are intended to reduce the force of impact resulting from a blow to the top or sides of the head. (2) The employer shall ensure that the appropriate electrical class of ANSI designated helmet is selected and used in accordance with the following: (A) When there is no risk of head injury from contac

[5] Electrical Safety: Safety & Health for Electrical Trades (Student Manual)

Page 76

Open source document

Source excerpt

# PPE Fact Sheet-The Right Equipment—Head to PPE is the last line of defense against workplace hazards. OSHA defines PPE as "equipment for the eyes, face, head, and extremities, protective clothing, respiratory devices, protective shields and barriers." Many OSHA regulations state that PPE must meet criteria set by the American National Standards Institute (ANSI). ## Head Protection HEAD PROTECTION OSHA requires that head protection (hard hats) be worn if there is a risk of head injury from electrical burns or falling/flying objects. ## Aren't all hard hats the same? No. You must wear the right hat for the job. All hard hats approved for electrical work made since 1997 are marked "Class E." Hard hats made before 1997 are marked "Class B." These markings will be on a label inside the helmet or stamped into the helmet itself. Newer hats may also be marked "Type 1" or "Type 2." Type 1 hard hats protect you from impacts on the top of your head. Type 2 hard hats protect you from impacts on the top and sides of your head. ## How do I wear and care for my hard hat? Always wear your hat with the bill forward. (Hats are tested in this position.) If you wear a hat differ- ently, you may not be fully protected. The hat should fit snugly without being too tight. You should clean and inspect your hard hat regularly according to the man- ufacturer's instructions. Check the hat for cracks, dents, frayed straps, and dulling of the finish. These conditions can reduce protection. Use only mild soap and water for clean- ing. Heavy-duty cleaners and other chemicals can damage the hat. Don't wear another hat under your hard hat! WARNING PORE READ ALL WARNINGS AND INSTRUCTIONS ANSI 289.1-1997 ALGE MAS KAFESWON Class E, Type 1 hard hat. CLASS-AD ANGI 20011933 [redacted identifier] Class B hard hat. Page 68 Section 8

Related Q&A

Keep exploring.

Human questionGeneral

Word off the day on construction site refinery

Daily Hazards on Refinery Construction Sites ============================================ *Date:** 2025-09-06 *Duration:** \[DURATION] minutes *Presenter:** \[PRESENTER NAME] *Location:** \[LOCATION] Objective To increase awareness of common hazards encountered daily on refinery construction sites and reinforce safe

Read the thread
Human questionGeneral

Write a risk assessment for Community hub participant activity

A suitable risk assessment for community hub participant activities should be task-specific, participant-focused, and reviewed regularly. Start with a walk-through of each activity area and identify the tasks being done, the hazards present, where they are located, who may be harmed, the likelihood and severity of

Read the thread
Human questionGeneral

Write a toolbox talk on angle grinder safety

Safe Operation of Angle Grinders ================================ *Date:** 2026-01-14 *Duration:** \[DURATION] minutes *Presenter:** \[PRESENTER NAME] *Location:** \[LOCATION] Objective To ensure all personnel understand the hazards associated with angle grinders and the necessary control measures to prevent injuries.

Read the thread
Human questionGeneral

Write a toolbox talk on HVAC jobsite safety

Toolbox Talk: HVAC Jobsite Safety *Date:** [DATE] *Duration:** [DURATION] minutes *Presenter:** [PRESENTER NAME] *Location:** [LOCATION] Objective The objective of this toolbox talk is to ensure that all HVAC technicians understand the key safety practices necessary to prevent accidents and injuries on the jobsite. By

Read the thread
Discussion thread

Add your experience.

Community answers can add practical context. They are moderated, but they are not SALUS-reviewed safety guidance.

New contributions are temporarily closed while the moderation queue is configured.

Community answers(0)

No community answers have been approved yet.

Comments on Rosie's answer(0)

No comments have been approved yet.

Ready to put operational safety to work?

Join 400K users across 150K sites already on SALUS.

No commitment · 30-minute personalized walkthrough