2025 injury trends in the pipefitting industry
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Published by SALUSEmerging Injury Trends and Safety Risks in Pipefitting (2025\) ==============================================================
Date: 2026-01-29
Duration: \[DURATION] minutes
Presenter: \[PRESENTER NAME]
Location: \[LOCATION]
Objective
To understand the emerging injury trends and safety risks in the pipefitting industry for 2025, including regulatory compliance and prevention measures.
Introduction
This toolbox talk addresses the emerging injury trends and safety risks in the pipefitting industry. It emphasizes the importance of regulatory compliance and proactive prevention measures to ensure a safer working environment. Recent data indicates increasing risks in the construction sector, particularly for non-union workers and Latinx workers.
Key Points
- Increased Construction Fatalities: New York State's construction industry continues to be one of the most dangerous sectors for workers. Between 2022 and 2023, construction fatality numbers in New York State experienced a sharp increase of 48%, rising from 50 fatalities in 2022 to 74 in 2023\. This represents the highest number of construction worker fatalities in New York State in the past 10 years. [4]
- Disproportionate Impact on Latinx Workers: Latinx workers face a disproportionate burden of workplace fatalities in New York. While Latinx individuals comprise an estimated 10% of New York State's workforce, they accounted for 26% of all worker fatalities in 2023\. [3]
- Non-Union Job Site Risks: Non-union job sites are especially dangerous for workers. In New York State, a staggering 77% of construction workers who died on the job were non-union. These workers often lack the safety protections, training, and advocacy that unionized workers typically receive. [1]
- OSHA Fine Reduction: OSHA fines for construction fatality cases have decreased dramatically. By 2023, fines dropped pretty significantly to $32,123 on average, representing the lowest average in the six-year period. [2]
- Importance of Public Accountability: Press releases serve as a critical tool in drawing public and media attention to employers whose negligence or misconduct results in worker injuries or fatalities. Public accountability is essential in fostering a culture of compliance and ensuring safer workplaces. [5]
Hazard Identification
- Falls from elevation: Severe injuries or fatalities due to inadequate fall protection.
- Struck-by incidents: Injuries from falling objects, moving equipment, or vehicles.
- Caught-in or -between hazards: Crushing injuries or fatalities from equipment or materials.
- Electrocution: Burns, cardiac arrest, or death from contact with live electrical sources.
- Ergonomic hazards: Musculoskeletal disorders from repetitive tasks, heavy lifting, or awkward postures.
Control Measures
- Implement comprehensive fall protection systems: Use harnesses, guardrails, and safety nets to prevent falls from heights. Regularly inspect and maintain fall protection equipment.
- Ensure proper lockout/tagout procedures: De-energize and lock out equipment before maintenance or repairs to prevent accidental start-ups.
- Provide comprehensive safety training: Offer training in hazard recognition, safe work practices, and emergency procedures. Ensure training is accessible in multiple languages.
- Improve site communication: Conduct regular safety meetings and toolbox talks to discuss hazards and safe work practices.
- Enforce strict PPE compliance: Ensure all workers use appropriate personal protective equipment, including hard hats, safety glasses, and gloves. Regularly inspect and replace damaged PPE.
Personal Protective Equipment (PPE) Requirements
- Hard Hats: Always wear a hard hat to protect against head injuries from falling objects or impacts. Ensure it fits properly and is in good condition.
- Safety Glasses: Use safety glasses to protect your eyes from dust, debris, and chemical splashes. Choose glasses with appropriate impact resistance.
- Gloves: Wear appropriate gloves to protect your hands from cuts, abrasions, and chemical exposure. Select gloves based on the specific hazards of the task.
- Safety Boots: Wear safety boots with steel toes and slip-resistant soles to protect your feet from impacts, punctures, and slips. Ensure they fit properly and provide adequate support.
Group Discussion
Discuss the following questions:
- What are the most common hazards you encounter on the job site?
- What steps can we take to improve communication about safety issues?
- How can we ensure that all workers have access to proper safety training and equipment?
Emergency Procedures
- In case of a fall, immediately call for emergency medical assistance and do not move the injured worker unless there is an immediate danger.
- For struck-by or caught-in incidents, stop all operations and ensure the area is safe before attempting rescue. Call emergency services immediately.
- In the event of a fire or explosion, evacuate the area immediately and follow the established emergency evacuation plan. Report the incident to the supervisor and emergency services.
Summary
Recap of main points:
- Construction fatalities are on the rise, particularly in New York State. [6]
- Latinx workers and non-union workers face disproportionately higher risks. [6]
- Proactive safety measures, comprehensive training, and strict PPE compliance are essential to prevent injuries and fatalities.
Report all hazards, near-misses, and incidents to your supervisor immediately.
Safety powered by SALUS
Sources used for this answer
[1] 2025 Deadly Skyline Report
Page 14
Open source documentSource excerpt
# Findings 4 # Latinx workers are more likely to die on the job in New York State. Latinx workers have a disproportionate burden of workplace fatalities in New York. While Latinx individuals comprise an estimated 10% of New York State's workforce, they accounted for 26% of all worker fatalities in 2023. This disparity highlights the heightened risks that Latinx workers, many of whom are immigrants, encounter on the job. Reports from NYCOSH have repeatedly shown that Latinx and immigrant workers are particularly vulnerable to exploitation by employers who disregard safety and health regulations. These violations often occur in industries where oversight is limited, and workers lack adequate access to training, protective equipment, or enforcement of workplace standards. Employers who willfully neglect safety protocols create hazardous conditions, placing these workers at heightened risk of injury or death. Compounding the issue, Latinx and immigrant workers are often reluctant to report unsafe working conditions due to fear of retaliation, a problem that has become much more pronounced with the Trump Administration and its deportation strategy. Immigrants are being deported throughout New York City, including many who did not have any criminal history.³ As a result of this anti-immigrant environment, violations go unreported, leaving workers trapped in unsafe environments with little recourse, and impacting the safety of countless workers throughout New York City construction sites. This pattern of exploitation underscores the urgent need for targeted interventions to protect Latinx and immigrant workers. Policies aimed at strengthening whistleblower protections, increasing outreach to vulnerable communities, and holding employers accountable for violations are critical. Additionally, expanding access to safety training in workers' native languages and fostering trust between immigrant communities and regulatory agencies are essential steps toward reducing fa…
[2] 2025 Deadly Skyline Report
Page 15
Open source documentSource excerpt
# Latinx workers are more likely to die on the job in New York State. (cont.) 5 OSHA fines for construction fatalities have decreased dramatically.10.11 OSHA fines for construction fatality cases have fluctuated quite a bit in the past six years (Figure 6), likely influenced by changes in enforcement priorities, case specifics, and penalty structures. There was a steady increase in fines from 2018 through 2020, followed by a large spike in 2021 when penalties hit their highest point at nearly $68,000 on average. However, 2022 showed the beginning of a shift in this previous trend. By 2023, fines dropped pretty significantly to $32,123 on average, representing the lowest average in the six-year period. The downward trend in 2023 may reflect changes in OSHA's enforcement policies, a shift in the type of cases being penalized, or broader systemic factors affecting these regulatory practices. These figures highlight the critical importance of ensuring that fines remain substantial enough to encourage compliance and prioritize worker safety among employers in New York. Strong enforcement and meaningful penalties play a vital role in preventing fatalities and promoting a culture of accountability in the construction industry. 12, 13 Average OSHA Fines for Construction Fatality Cases 80,000 70,000 60,000 50,000 Dollars (USD) 40,000 30,000 20,000 10,000 0 2019 2020 2021 2022 2023 - 10 Occupational Safety and Health Administration. Establishment Search, Found at: https://www.osha.gov/ords/imis/establishment.html - 11 Occupational Safety and Health Administration.Investigation Summaries. Found at: https://www.osha.gov/ords/imis/accidentsearch. html - 12 Occupational Safety and Health Administration. Establishment Search, Found at: https://www.osha.gov/ords/imis/establishment.html - 13 Occupational Safety and Health Administration.Investigation Summaries. Found at: https://www.osha.gov/ords/imis/accidentsearch. html DEADLY SKYLINE - 2025 13
[3] 2025 Deadly Skyline Report
Page 13
Open source documentSource excerpt
# Findings (cont.) 3 Non-union job sites are especially dangerous for workers. NYCOSH analyzed OSHA's 44 New York State-based construction fatality investigations in 2023 and uncovered significant disparities in workplace safety for non-union construction workers. In New York State, a staggering 77% of construction workers who died on the job were non-union. These findings highlight a growing trend in the construction industry: non-union workers often face greater risks that may be attributed to a lack of access to the same safety protections, training, and advocacy that unionized workers typically receive. Unionized workers benefit from collective bargaining agreements that mandate higher safety standards, more comprehensive training, and stronger enforcement of workplace protections. By contrast, non-union workers, who often work on smaller or less- regulated private projects, may experience weaker safety protocols, less oversight, and greater pressure to prioritize productivity over safety. The high percentage of non-union fatalities on private worksites further underscores the need for increased scrutiny of smaller, non-union contractors and their safety practices. Private worksites may lack robust safety programs or sufficient resources for compliance with OSHA standards, leaving workers vulnerable to preventable hazards. This data reinforces the importance of promoting stronger safety regulations and enforcement, particularly in the non-union sector, to address these disparities. DEADLY SKYLINE - 2025 11
[4] 2025 Deadly Skyline Report
Page 18
Open source documentSource excerpt
# Findings The number of press releases issued by OSHA has remained relatively low in the past few years. In 2019, OSHA issued 21 press releases. However, this declined sharply in 2020 to 14 press releases, and was likely influenced by the COVID-19 pandemic. The following years saw little variation, with 15 press releases in 2021, 13 in 2022, and 14 in 2023, indicating a relatively consistent, but low level of communication activity. In 2024, however, the number of press releases rose to 20, marking the first significant increase since 2019. Press releases serve as a critical tool in drawing public and media attention to employers whose negligence or misconduct results in worker injuries or fatalities. Public accountability is essential in fostering a culture of compliance and ensuring safer workplaces. It is the agency's responsibility to hold negligent employers accountable, particularly when their disregard for legal and ethical obligations leads to harm or loss of life among workers. Press Releases Issued By OSHA 25 20 20 15 # OSHA Press Releases 10 10 5 0 2020 2021 2022 2023 2024 19 Occupational Safety and Health Administration. (2024). News Releases. U.S. Department of Labor. osha.gov/news/newsreleases 16
[5] 2025 Deadly Skyline Report
Page 5
Open source documentSource excerpt
# Summary of Findings New York City's construction fatality numbers continue along a deadly upward trend. Thirty construction workers died in New York City in 2023, compared to 24 in 2022 and 20 in 2021. New York State's construction industry remained highly dangerous for workers in 2023, with fatality numbers increasing by 48%. The number of construction workers who died in New York State increased from 50 workers in 2022 to 74 workers in 2023. The construction fatality rate very slightly increased in New York City and increased in New York State. New York City's rate changed from 11.5 per 100,000 in 2022 to 11.6 per 100,000 in 2023. New York State's rate also increased from 9.6 per 100,000 in 2022 to 10.4 per 100,000 in 2023, an 8.3% increase. Latinx workers were more likely to die on the job in NYS. Latinx workers make up a disproportionately high percentage of worker fatalities in New York. An estimated 10% of New York State's workers are Latinx, but in 2023, 26% of worker fatalities were of Latinx workers. This increased slightly from 2022, when Latinx workers comprised the same percentage of workers in the industry and represented 25.4% of worker fatalities. Non-union job sites remained especially dangerous for workers. NYCOSH analyzed OSHA's 44 New York State-based construction fatality investigations in 2023 and found that in New York State, 77% of the construction workers who died among these individuals were non-union. OSHA construction fines for fatality cases decreased, ending a five-year trend of increases. The average fine amount in 2023 was $32,123, down from $59,075 in 2022 - a 45.6% decrease. This reverses a trend for the past five years of increasing OSHA fine amounts for construction fatalities. OSHA inspections are still below pre- pandemic numbers. OSHA conducted 3,772 inspections in 2023. This was an 18.5% increase from 3,183 inspections in 2022, but a 15.33% decrease from pre-pandemic numbers (4,455 inspections in 2019). OSHA continued…
[6] 2025 Deadly Skyline Report
Page 8
Open source documentSource excerpt
# Findings 1 # New York State's construction industry remained highly dangerous for workers in 2023, increasing from last year. New York State's construction industry continues to be one of the most dangerous sectors for workers, with fatalities having continued to rise in recent years; Between 2022 and 2023, construction fatality numbers in New York State experienced a sharp increase of 48%, rising from 50 fatalities in 2022 to 74 in 2023. This represents the highest number of construction worker fatalities in New York State in the past 10 years. These figures show a noticeable increase from previous years and highlight the ongoing risks faced by workers in this industry. In the past decade (2014 to 2023), construction fatalities in New York State averaged 58.2 deaths per year, with a total of 582 fatalities occurring throughout this period. Fatalities in Construction in NYS from 2014 to 2023 1 80 70 60 50 # of Deaths 40 30 20 10 0 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 1 U.S. Bureau of Labor Statistics Fatal occupational injuries in New York State. Found at: bls.gov/iif/state-data/fatal-occupational- injuries-in-new-york-state-including-new-york-city-2023.htm 6
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