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Can you write me a 5 minute tool box talk on crane safety

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Published by SALUS

Toolbox Talk: Crane Safety

Date: [DATE] Duration: [DURATION] minutes Presenter: [PRESENTER NAME] Location: [LOCATION]

Objective

To provide workers with essential information and guidelines for safe crane operation, hazard identification, and control measures to prevent accidents and injuries related to crane activities.

Introduction

Cranes are powerful pieces of machinery that are essential for many construction and industrial operations. However, they also pose significant safety risks if not operated and maintained properly. Crane-related accidents can lead to severe injuries, fatalities, and costly property damage. This toolbox talk will cover key safety aspects of crane operations to help prevent accidents and ensure a safe working environment.

Presenter Note: Engage the audience by asking if anyone has personal experience related to crane operations or has witnessed any near-miss incidents.

Key Points

  • Proper Training and Certification: Only trained and certified personnel should operate cranes [1]. Untrained operators can make critical errors leading to accidents.
  • Regular Inspections and Maintenance: Cranes must undergo frequent and periodic inspections to identify any defects or unsafe conditions [2]. Regular maintenance is crucial to keep cranes in safe working order [3].
  • Load Capacity and Rigging: Never exceed the crane's rated load capacity [4]. Ensure that loads are properly rigged and balanced before lifting [4].
  • Communication and Signaling: Clear communication between the crane operator and signal person is essential for safe lifting operations [1]. Use standard hand signals or radio communication to coordinate movements [1].
  • Awareness of Surroundings: Be aware of potential hazards such as power lines, nearby structures, and personnel in the vicinity of the crane [5]. Maintain safe distances to prevent collisions or electrocution [6].

Hazard Identification

  • Overloading: Exceeding the crane's rated load capacity can cause structural failure and collapse [4].
  • Improper Rigging: Incorrectly attached or unbalanced loads can lead to dropped objects and injuries [4].
  • Contact with Power Lines: Cranes contacting overhead power lines can result in electrocution and equipment damage [5].
  • Mechanical Failures: Malfunctioning brakes, cables, or other components can cause uncontrolled movement of the load [7].
  • Lack of Communication: Miscommunication between the operator and signal person can lead to accidents [1].

Presenter Note: Encourage participants to share any additional hazards they've encountered while working with cranes.

Control Measures

  • Elimination: Whenever possible, eliminate the need for crane operations by using alternative methods or equipment.
  • Engineering Controls: Install physical barriers or guards to prevent contact with moving parts or power lines [8].
  • Administrative Controls: Implement safe work procedures, conduct regular training, and enforce strict adherence to safety regulations [5].
  • Personal Protective Equipment (PPE): Require workers to wear appropriate PPE such as hard hats, safety glasses, and high-visibility clothing [9].

Safe Work Procedures

  1. Pre-Operation Inspection: Before each shift, inspect the crane for any visible damage, worn parts, or malfunctions [2].
  2. Load Planning: Determine the weight of the load and select appropriate rigging equipment [4].
  3. Clearance Check: Ensure there are no obstructions or hazards in the crane's path [6].
  4. Lifting and Moving: Lift the load slowly and smoothly, avoiding sudden movements or stops [4].
  5. Communication: Maintain constant communication between the operator and signal person throughout the lifting operation [1].

Presenter Note: If possible, demonstrate the safe work procedure or use visual aids.

Personal Protective Equipment (PPE) Requirements

  • Hard Hats: Required at all times to protect against falling objects.
  • Safety Glasses: Must be worn to protect eyes from dust, debris, and other hazards.
  • High-Visibility Clothing: Essential for ensuring workers are visible to crane operators and other personnel.

[Emphasize the importance of proper PPE use and maintenance]

Real-World Example or Case Study

[Provide a detailed description of a relevant real-world scenario or case study]

[Discuss what went wrong or right, and the lessons learned]

Presenter Note: Ask participants if they can relate this example to their own experiences.

Group Discussion

Discuss the following questions:

  1. What are the most common crane-related hazards you've observed on the job site?
  2. What steps can we take to improve communication during crane operations?
  3. How can we ensure that all crane operators are properly trained and certified?

Presenter Note: Encourage active participation and facilitate the discussion.

Emergency Procedures

  1. Stop Operations: In case of any malfunction or unsafe condition, immediately stop crane operations.
  2. Evacuate: Clear the area around the crane to prevent injuries from falling objects or equipment failure.
  3. Report: Notify the supervisor and safety personnel about the incident.
  4. Inspection: Do not resume operations until the crane has been thoroughly inspected and repaired by qualified technicians [7].

Questions and Answers

[Encourage participants to ask questions]

[Provide answers to common questions related to the topic]

  • Q: How often should cranes be inspected?

A: Cranes should undergo frequent (daily to monthly) and periodic (1 to 12 month) inspections, depending on their usage and environment [2].

  • Q: What should I do if I see a crane operator exceeding the load capacity?

A: Immediately report the violation to your supervisor or safety personnel.

  • Q: Can anyone operate a crane if they have experience?

A: No, only trained and certified personnel are allowed to operate cranes [1].

Summary

  • Crane safety is critical for preventing accidents and injuries on the job site.
  • Proper training, regular inspections, and adherence to safe work procedures are essential.
  • Always be aware of potential hazards and take appropriate control measures.
  • Clear communication and the use of PPE are vital for safe crane operations.

Action Items

  1. Review and understand the crane safety procedures specific to your job site.
  2. Participate in crane safety training programs to enhance your knowledge and skills.
  3. Report any unsafe conditions or near-miss incidents to your supervisor immediately.

Remember: Safety is everyone's responsibility. Work safely and look out for your fellow workers.

Report all hazards, near-misses, and incidents to your supervisor immediately.

Safety powered by SALUS

9 source record(s)

Sources used for this answer

[1] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 22

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ ## WAC 296-24-[redacted postal code] Stops, bumpers, rail sweeps, and guards. ## Trolley stops . - (a) You must ensure that stops are provided at the limits of travel of the trolley. - (b) You must ensure that stops are fastened to resist forces applied when contacted. - (c) You must ensure that a stop engaging the tread of the wheel is of a height at least equal to the radius of the wheel. - Bridge bumpers . You must ensure that a crane is provided with bumpers or other automatic means providing equivalent effect, unless the crane travels at a slow rate of speed and has a faster deceleration rate due to the use of sleeve bearings, or is not operated near the ends of bridge and trolley travel, or is restricted to a limited distance by the nature of the crane operation and there is no hazard of striking any object in this limited distance or is used in similar operating conditions. The bumpers must be capable of stopping the crane (not including the lifted load) at an average rate of deceleration not to exceed 3 feet per second squared when traveling in either direction at 20  of the rated load speed. - (a) The bumpers must have sufficient energy absorbing capacity to stop the crane when traveling at a speed of at least 40  of rated load speed. - (b) The bumpers must be so mounted that there is no direct shear on bolts. - (c) Bumpers must be so designed and installed as to minimize parts falling from the crane in case of breakage. ## Trolley bumpers . - (a) You must ensure that a trolley is provided with bumpers or other automatic means of equivalent effect, unless the trolley travels at a slow rate of speed, or is not operated near the ends of bridge and trolley travel, or is restricted to a limited distance of the runway and there is no hazard of s…

[2] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 28

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Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (h) You must ensure that replacement rope is the same size, grade, and construction as the original rope furnished by the crane manufacturer, unless otherwise recommended by a wire rope manufacturer due to actual working condition requirements. - Equalizers . You must ensure that the tension in the parts is equalized if a load is supported by more than one part of rope. - Hooks . You must ensure that hooks meet the manufacturer's recommendations and are not overloaded. Safety latch-type hooks must be used or the hook must be moused. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: RCW 49.17.040, 49.17.050, 49.17.240, chapters 43.22 and 42.30 RCW. 80-17-015 (Order 8021), § 296-24-[redacted postal code], filed 11/13/80. Statutory Authority: RCW 49.17.040, 49.17.150, and 49.17.240. 79-08-115 (Order 79-9), § 296-24-[redacted postal code], filed 7/31/79; Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Warning device. You must provide a gong or other effective warning signal for each crane equipped with a powered traveling mechanism except for floor operated cranes. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Inspection. - Inspection classification . - (a) You must perform an initial inspection prior to initial use all new and altered cr…

[3] Occupational Health and Safety Regulations, 2020 (Sask. Reg. 10/2020)

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S-15.1 REG 10 ## OCCUPATIONAL HEALTH AND SAFETY, 2020 ## TABLE 13 [ Subsection 13-6(1), definition of 'competent worker' ] ## Minimum Training Requirements for Competent Operator of a Crane ## I Course Content: ## A Occupational Health and Safety Regulations, 2020 Related to Cranes: Duties of employers and operators Protection of workers Approved standards for cranes Operation of cranes Maintenance of cranes Signalling ## B Types of Cranes: Terminology Types of cranes Specific design of crane to be operated Basic geometry of cranes, including effect of configuration changes and operating in different quadrants ## C Site Evaluation: Check route of travel, clearances and ground conditions, including the presence of structures, power lines or other equipment that may constitute a hazard Check site of operation, including the nature of ground, gradients, stabilizers, tire pressure and blocking under outriggers Identify potentially dangerous situations and the appropriate response ## D Crane Controls: Identify and use controls Pre-start check Start-up Shut-down Post-operating check Perform operating adjustments ## E Operation of Crane: Movement to location Set-up; extend stabilizers and outriggers Change configuration; insert boom sections; extensions; jibs; counterweights Check for safety of other persons before movement Safety precautions while crane is unattended, in storage or in transit ## F Load Estimation Load gauge incorporated in the crane Calculation of load from material density and volume Incorporate weight of attachments, hook, block and headache ball

[4] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ work platform or scaffold, would be more hazardous, or is not possible because of structural design or worksite conditions. ## (4) Operational criteria . - (a) You must perform hoisting of the personnel platform in a slow, controlled, cautious manner with no sudden movements of the crane or derrick, or the platform. - (b) You must ensure the load lines are capable of supporting, without failure, at least 7 times the maximum intended load, except that where rotation resistant rope is used, the lines must be capable of supporting without failure, at least 10 times the maximum intended load. The required design factor is achieved by taking the current safety factor of 3.5 and applying the 50% derating of the crane capacity. - (c) You must engage load and boom hoist drum brakes, swing brakes, and locking devices such as pawls or dogs when the occupied personnel platform is in a stationary working position. - (d) You must equip cranes and derricks with variable angle booms with a boom angle indicator, readily visible to the operator. - (e) You must equip cranes with telescoping booms with a device to indicate clearly to the operator, at all times, the boom's extended length, or you must make an accurate determination of the load radius to be used during the lift prior to hoisting personnel. - (f) You must use a positive acting device which prevents contact between the load block or overhaul ball and the boom tip (anti-two-blocking device), or you must use a system which deactivates the hoisting action before damage occurs in the event of a twoblocking situation (two block damage prevention feature). - (g) You must ensure that the load line hoist drum has a system or device on the power train, other than the load hoist brake, which regulates the lowering rate o…

[5] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 30

Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ ## WAC 296-24-[redacted postal code] Testing. ## Operational tests . - (a) Prior to initial use you must test all new and altered cranes to ensure compliance with this section including the following functions: - (i) Hoisting and lowering. - (ii) Trolley travel. - (iii) Bridge travel. - (iv) Limit switches, locking and safety devices. - (b) You must determine the trip setting of hoist limit switches by tests with an empty hook traveling in increasing speeds up to the maximum speed. You must ensure that the actuating mechanism of the limit switch is located so that it will trip the switch, under all conditions, in sufficient time to prevent contact of the hook or hook block with any part of the trolley. - Rated load test . Prior to initial use all new, extensively repaired, and altered cranes should be tested by or under the direction of an appointed or authorized person, confirming the load rating of the crane. The load rating should not be more than 80  of the maximum load sustained during the test. Test loads must not be more than 125  of the rated load unless otherwise recommended by the manufacturer. You must place the tests reports on file where readily available to appointed personnel. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Maintenance. - Preventive maintenance . You must establish a preventive maintenance program based on the crane manufacturer's recommendations. ## Maintenance procedure . - (a) Before adjustments and repairs are started on a crane you must t…

[6] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

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Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (b) After adjustments and repairs have been made you must not operate the crane until all guards have been reinstalled, safety devices reactivated and maintenance equipment removed. ## Adjustments and repairs . - (a) You must correct any unsafe conditions disclosed by the inspection requirements of WAC 296-24-[redacted postal code] before operation of the crane is resumed. You must ensure that adjustments and repairs are done only by designated personnel. - (b) You must maintain adjustments maintained to ensure correct functioning of components. The following are examples: - (i) All functional operating mechanisms. - (ii) Limit switches. - (iii) Control systems. - (iv) Brakes. - (v) Power plants. - (c) You must provide repairs or replacements promptly as needed for safe operation. The following are examples: - (i) You must carefully examine accessory components, such as hooks, periodically and at the time of annual examination and inspection. You must discard cracked or deformed hooks immediately and not reused on any equipment subject to the provisions of this code. - (ii) Load attachment chains and rope slings showing defects described in WAC 296-24-[redacted postal code] (2)(d) and (e) respectively. - (iii) All critical parts which are cracked, broken, bent, or excessively worn. - (iv) You must keep pendant control stations clean and function labels kept legible. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), § 296-24-[redacted postal code], filed 7/20/94, effective 9/20/94; Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted post…

[7] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 32

Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - Other ropes . You must thoroughly inspect all rope which has been idle for a period of a month or more due to shut down or storage of a crane on which it is installed before it is placed in service. You must inspect for all types of deterioration and you must ensure that the inspection is performed by an appointed person whose approval must be required for further use of the rope. You musts make available for inspection a written and dated report of the rope condition. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: RCW 49.17.040, 49.17.050, 49.17.240, chapters 43.22 and 42.30 RCW. 80-17-015 (Order 8021), § 296-24-[redacted postal code], filed 11/13/80; Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Handling the load. - (1) Size of load . You must ensure that the crane is not loaded beyond its rated load except for test purposes as provided in WAC 296-24-[redacted postal code]. ## (2) Attaching the load . - (a) You must ensure that the hoist chain or hoist rope is be free from kinks or twists and is not be wrapped around the load. - (b) The load must be attached to the load block hook by means of slings or other approved devices. - (c) You must take care to make certain that the sling clears all obstacles. ## (3) Moving the load . - (a) You must ensure that the load is well secured and properly balanced in the sling or lifting device before it is lifted more than a few inches. - (b) Before starting to hoist you must note the following conditions: - (i) Hoist rope must not be kinked. - (ii) Multiple part…

[8] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 33

Open source document

Source excerpt

\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ - (i) When two or more cranes are used to lift a load one qualified responsible person must be in charge of the operation. The qualified person must analyze the operation and instruct all personnel involved in the proper positioning, rigging of the load, and the movements to be made. - (j) The employer must assure that the operator does not leave the control position while the load is suspended. - (k) When starting the bridge and when the load or hook approaches near or over personnel, you must sound the warning signal. ## (4) Hoist limit switch . - (a) At the beginning of each operator's shift, the operator must try out the upper limit switch of each hoist under no load. Extreme care must be exercised; the block must be 'inched' into the limit or run in at slow speed. If the switch does not operate properly, the appointed person must be immediately notified. - (b) You must never use the hoist limit switch which controls the upper limit of travel of the load block as an operating control. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory Authority: Chapter 49.17 RCW. 94-15-096 (Order 94-07), § 296-24-[redacted postal code], filed 7/20/94, effective 9/20/94; Order 73-5, § 296-24-[redacted postal code], filed 5/9/73 and Order 73-4, § 296-24-[redacted postal code], filed 5/7/73.] ## WAC 296-24-[redacted postal code] Operators. - (1) You must ensure that cranes are operated only by regular crane operators, authorized substitutes who have had adequate experience and training under the supervision of a competent operator, or by crane repairmen or inspectors. - (2) You must ensure that crane operators are able to communicate with others …

[9] Safety Standards for General Safety and Health Standards (Chaper 296-24 WAC)

Page 20

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\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_\_ bridge operator at a predetermined wind velocity. If the clamps act on the rail heads, you must ground off any beads or weld flash on the rail heads. - (b) You must base calculations for wind pressure on outside overhead traveling cranes on not less than 30 pounds per square foot of exposed surface. - Rated load marking . You must plainly mark the rated load of the crane on each side of the crane, and if the crane has more than one hoisting unit, each hoist must have its rated load marked on it or its load block. You must ensure that the rated load marking is clearly legible from the ground or floor. ## Clearance from obstruction . - (a) You must provide and maintain minimum clearance of 3 inches overhead and 2 inches laterally between crane and obstructions in conformity with Specification No. 61 Crane Manufactures Association of America, Inc., [redacted street address]., Suite 201, Charlotte, NC [redacted postal code]. - (b) Where passageways or walkways are provided you must not place obstructions so that safety of personnel will be jeopardized by movements of the crane. - Clearance between parallel cranes . If the runways of two cranes are parallel, and there are no intervening walls or structure, you must ensure that there is adequate clearance provided and maintained between the two bridges. - Designated personnel . You must ensure that only designated personnel are permitted to operate a crane covered by this section. [Statutory Authority: RCW 49.17.010, .040, .050, and .060. 18-03-159 (Order 17-24), § 296-24-[redacted postal code], filed 01/23/2018, effective 02/23/2018. Statutory Authority: RCW 49.17.010, .040, .050, and .060. 15-24-100 (Order 15-04), § 296-24-[redacted postal code], filed 12/01/2015, effective 01/05/2016. Statutory A…

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