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Hot Work Tool Inspection

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Hot work involving welding, cutting, brazing, soldering, or grinding should only be performed by authorized, trained personnel using a formal permit-to-work process unless the work is done in a designated hot work area. A hot work permit is required for temporary operations involving open flames or producing heat and sparks that could ignite nearby materials. The permit should identify the work area, job description, worker, fire watch, start and completion times, and confirm that required precautions have been reviewed and posted on site. [1] [3] [5]

  • Before use, inspect welding machines, torches, grinders, leads, electrode cables, hoses, regulators, couplings, and connectors for wear, damage, leaks, inadequate insulation, and other defects; remove defective equipment from service and replace or repair it before use.
  • Inspect compressed gas cylinders regularly for leakage, deep rusting, physical damage, and proper valve protection; keep cylinders away from heat, secure them upright, and never use them as rollers or supports.
  • Verify regulators, hoses, and apparatus are clean and free of oil or grease, especially on oxygen systems.
  • Check that fire extinguishing equipment is immediately available and that the fire watch has it and is trained to use it.
  • Confirm PPE is present, serviceable, and matched to the task, including welding helmet or shield with correct filter shade, safety glasses with side shields, gloves, protective clothing, hearing protection, and respiratory protection where needed.
  • For grinders and chipping work, inspect wheels, guards, handles, cords, and eye/face protection before use; damaged eye and face protection must be discarded and replaced.

[2] [3] [6] [7] Fire prevention controls must be established before hot work starts. Clear combustibles from the area, typically within 35 feet, or protect them with fire-retardant covers or shields. Cover floor and wall openings, protect combustibles on the opposite side of walls or partitions, and shut down conveyors or suction systems that could carry sparks. Where the workpiece cannot be moved and hazards cannot be removed, use shields to confine heat, slag, and sparks. Containers such as drums, barrels, and tanks must be thoroughly cleaned and tested before hot work so they do not contain materials that could explode, ignite, or release toxic vapors. [3] [3] [2] [2]

A dedicated fire watch is required whenever welding or cutting is performed where a fire could develop. The fire watch must not be the person performing the hot work and must not be assigned other duties. The fire watch should monitor for changing conditions, have firefighting equipment immediately available, know fire notification procedures, and remain in place during the work and for at least 30 minutes after completion. [1] [1] [3] [3]

  • Primary hazards include sparks, spatter, slag, hot metal, radiant energy, ultraviolet and infrared light, fumes and gases, electric shock, flying particles, and noise.
  • Grinding, chipping, and wire-wheel work can send fragments under a welding helmet, so safety glasses with side shields or goggles are still needed under the helmet or when the helmet is lifted.
  • Sparks can travel to lower levels, through openings, onto conveyors, into suction systems, into pockets, cuffs, boots, and ears, and can ignite hidden combustibles or flammable residues.
  • Ignition sources also include open flames, hot surfaces, electrical equipment, matches, lighters, smoking materials, and oily or greasy contamination on gas equipment.

[1] [8] [11] [6]

  • Use a welding helmet, hand shield, or goggles appropriate to the process, with the correct filter shade for the task. For arc welding, use a welding helmet or hand shield; do not use gas welding goggles for arc welding.
  • Wear approved safety glasses with side shields or goggles under welding helmets and during grinding, chipping, and cutting operations.
  • Wear fire-resistant head covering under the helmet; use hearing protection, especially for overhead work or high-noise areas, and protect ears from sparks and hot metal.
  • Wear oil-free, flame-resistant or leather clothing, long sleeves, long pants without cuffs, leather aprons or sleeves as needed, and keep clothing clean and free of oil, grease, and solvents.
  • Wear suitable gloves and protective footwear such as high-top, slip-resistant, puncture-resistant, safety-toed or rubber-soled boots as appropriate to the hazards.
  • Use respiratory protection when ventilation is inadequate to control fumes or when oxygen deficiency may exist; this requires hazard assessment and a compliant respiratory protection program.

[1] [1] [1] [10] [11] Safe use of welding, cutting, and grinding tools requires controlling both equipment hazards and the work environment. Ensure adequate ventilation for welding and cutting, and in confined spaces monitor the atmosphere and provide a means for quick evacuation. Shut off electric power to welders when not in use, remove electrodes from holders when idle, keep arc welding voltage as low as practicable, and never coil electrode cable around the body. For gas equipment, release regulator pressure-adjusting screws when work stops for an extended period, close cylinder valves before removing regulators, and install valve caps before moving cylinders unless secured on special trucks. For grinding and similar abrasive work, use impact-rated eye and face protection and a face shield over primary eye protection for severe exposure. [2] [6] [2] [6] [9]

For OSHA compliance, employers should treat hot work as a controlled operation requiring hazard assessment, engineering and administrative controls, training, inspection, maintenance, and documented PPE selection. PPE must match the hazard, employees must be trained on use, care, and limitations, supervisors must enforce use, and damaged PPE must be replaced. Respiratory protection programs must comply with 29 CFR 1910\.134 when respirators are required, and PPE obligations align with OSHA 1910\.132\. In practice, OSHA-compliant hot work programs should also include permit issuance, supervisor verification of precautions, posting of permits, and final area verification after the fire watch period. [7] [7] [7] [4] [5]

11 source record(s)

Sources used for this answer

[1] Personal Protective Equipment (PPE) Guide

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# Eye and Face Protection (cont.) ## Types of Eye/Face Protectors (cont.) <table><tr><th colspan="3">Eye and Face Protection Selection Chart</th></tr><tr><td>Hazard Source</td><td>Assessment of Hazard</td><td>Type of Eye/Face Protection</td></tr><tr><td colspan="3">IMPACT</td></tr><tr><td>Chipping, grinding, machining, drilling, chiseling, riveting, sanding, etc.</td><td>Flying fragments, objects, large chips, particles, sand, dirt, etc.</td><td>Spectacles with side protection, goggles, face shields. For severe exposure, use face shield over primary eye protection.</td></tr><tr><td>HEAT</td><td></td><td></td></tr><tr><td rowspan="3">Furnace operations, pouring, casting, hot dipping, and welding.</td><td>Hot sparks</td><td>Face shields, goggles, spectacles with side protection. For severe exposure use face shield.</td></tr><tr><td>Splash from molten metals</td><td>Face shields, reflective face shields.</td></tr><tr><td>High temperature exposure</td><td>Screen face shields, reflective face shields.</td></tr><tr><td colspan="3">CHEMICALS</td></tr><tr><td>Acid and chemicals handling</td><td>Splash</td><td>Goggles, eyecup and cover types. For severe exposure, use face shield over primary eye protection</td></tr><tr><td></td><td>Irritating mists</td><td>Special-purpose goggles</td></tr><tr><td colspan="3">DUST</td></tr><tr><td>Woodworking, buffing, general dusty conditions</td><td>Nuisance dust</td><td>Goggles, eyecup and cover types.</td></tr><tr><td colspan="3">LIGHT and/or RADIATION</td></tr><tr><td>Welding electric arc</td><td>Optical radiation</td><td>Welding helmets or welding shields. Typical shades: 10-14</td></tr><tr><td>Welding - gas</td><td>Optical radiation</td><td>Welding goggles or welding face shield. Typical shades: gas welding 4-8, cutting 3-6, brazing 3-4</td></tr><tr><td>Cutting, torch brazing, torch soldering</td><td>Optical radiation</td><td>Spectacles or welding face shield. Typical shades: 1.5-3</td></tr><tr><td>Glare</td><td>Poor vision</td><td>S…

[2] Toolbox Talk: Welding

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# WELDING (cont.) ## WHEN DO I NEED TO USE A HOT WORK PERMIT? A Hot Work Permit is required for any temporary operation involving open flames or producing heat and sparks, which could ignite nearby items unless they are protected or the work is completed in a designated area. This includes, but is not limited to, welding, burning, cutting, brazing, grinding, and soldering. The Hot Work Permit is a formal process to ensure that potential safety issues are addressed in the area where you will be doing the work and that someone else agrees it is safe to do it. ## PERSONAL PROTECTIVE EQUIPMENT FOR HOT WORK Welding and cutting can produce hazards such as sparks, spatter, radiation (infrared, ultraviolet, and blue light), slag, heat, hot metal, fumes and gases, and even electric shock. Since these hazards may cause burns, injury, or death, it is essential always to wear proper PPE. ## EYE AND FACE PROTECTION • Wear a helmet with a filter lens and cover plate that complies with ANSI Z87.1 for protection from radiant energy, flying sparks, and spatter. • Helmets and hand shields must protect the face, forehead, neck, and ears to a vertical line in the back of the ears from the direct radiant energy from the arc and direct weld spatter. • Helmets shall be made of material that complies with ANSI Z49.1. • Filter lenses and cover plates must meet the tests prescribed in ANSI Z87.1. • Wear approved safety glasses with side shields (or goggles) under your helmet. • The safety glasses with side shields (or goggles) protect against flying metal, slag chips, grinding fragments, wire wheel bristles, and similar hazards, which can ricochet under the helmet. Choose a filter lens shade according to the Lens Shade Selector Chart in ANSI Z49.1 ## HEAD AND EAR PROTECTION • Wear a fire-resistant welder's cap or head covering under your helmet. It will protect your head from flying sparks, spatter, and burns. • When working overhead, wear approved earplugs or muffs. They preven…

[3] Torch and Welding Hot Work Permit

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# Welding and Torch Cutting Permit (cont.) ## After Cutting and Welding (cont.) File permit with Safety manager. Permit Issued by Date Supervisor to Complete Part 2 of 2 Issue Date Permit # # Welding and Torch Cutting Permit ## Supervisor Responsibility - Verify precautions listed on part 1 of permit. - Complete parts 1 and 2. - Issue Part 1 to employee doing hot work and post on site and retain part 2. - After watch is complete, verify area is safe and retain Part 1 and attach together. <table><tr><th colspan="3">Job Description:</th></tr><tr><td>Safety Procedures reviewed with Welder</td><td>Y</td><td>N</td></tr><tr><td>Safety Procedures reviewed with Fire Watch</td><td>Y</td><td>N</td></tr></table> Comments: Supervisor Sign Off Date Work Completed Date_ Time -2-

[4] Personal Protective Equipment (PPE) Checklist

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# Personal Protective Equipment (PPE) Checklist <table><tr><th>General PPE Requirements</th><th>Yes</th><th>No</th><th>Comments</th></tr><tr><td>1. Has a hazard assessment to identify and control physical and health hazards been completed? If not, perform a hazard assessment.</td><td></td><td></td><td></td></tr><tr><td>2. Have engineering and/or administrative controls been applied prior to the use of PPE? If not, apply them first if applicable and appropriate.</td><td></td><td></td><td></td></tr><tr><td>3. Has appropriate PPE that matches the hazard been identified and provided to employees for use?</td><td></td><td></td><td></td></tr><tr><td>4. Has the effectiveness of the PPE program been reviewed, updated and evaluated periodically?</td><td></td><td></td><td></td></tr><tr><td>5. Have employees been trained on the use and care of the PPE?</td><td></td><td></td><td></td></tr><tr><td>6. Have employees been trained on the limitations of the PPE?</td><td></td><td></td><td></td></tr><tr><td>7. Is the PPE training documented and kept on file?</td><td></td><td></td><td></td></tr><tr><td>8. Are supervisors enforcing the use of required PPE?</td><td></td><td></td><td></td></tr><tr><td>9. Is PPE inspected regularly and properly maintained?</td><td></td><td></td><td></td></tr><tr><td>10. Is worn and damaged PPE removed from service and replaced?</td><td></td><td></td><td></td></tr><tr><td>11. When the following type of PPE is necessary, is the employer providing and paying for the PPE as stated by the OSHA standard 1910.132? Metatarsal foot protection - Rubber boots with steel toes Non-specialty-toe footwear (i.e. steel toe shoes/boots) if the employer does not permit it to be worn off the job site Non-prescriptive eye protection Prescriptive eyewear inserts/lenses for full face respirators Goggles and face shields Firefighting PPE (i.e. helmet, boots, gloves, full gear, proximity suits, etc.) Hard hats Hearing protection Welding PPE</td><td></td><td></td><td></td></tr></t…

[5] Personal Protective Equipment (PPE) Checklist

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# Personal Protective Equipment (PPE) Checklist (cont.) <table><tr><th>12. If the employee provides his/her own PPE, is it adequate to protect the worker from hazards in the workplace?</th><th></th><th></th><th></th></tr><tr><td>Eye and Face Protection (N/A )</td><td>Yes</td><td>No</td><td>Comments</td></tr><tr><td>13. Do employees perform hammering, cutting, grinding, sanding and/or masonry work that produces or could produce particles/dust or debris?</td><td>ㅁㅁㅁ</td><td></td><td></td></tr><tr><td>14. Do employees handle chemicals that could splash into their eyes or face?</td><td></td><td></td><td></td></tr><tr><td>15. Do employees work with wet or powdered cement?</td><td></td><td></td><td></td></tr><tr><td>16. Do employees weld?</td><td></td><td></td><td></td></tr><tr><td>17. Do employees work in dusty or windy conditions?</td><td></td><td></td><td></td></tr><tr><td>If "yes" in response to any of the above eye and face protection questions, are the employees using appropriate PPE as applicable (i.e. safety glasses, goggles, welding shields, face shields, etc.)?</td><td></td><td></td><td></td></tr><tr><td>18. Do safety glasses have frames constructed of plastic or metal with impact-resistant lenses?</td><td></td><td></td><td></td></tr><tr><td>19. Do safety glasses have side shields?</td><td></td><td></td><td></td></tr><tr><td>20. Do safety glasses and goggles completely cover the eyes, eye socket and area surrounding the eyes?</td><td></td><td></td><td></td></tr><tr><td>21. Are goggles tight-fitting?</td><td></td><td></td><td></td></tr><tr><td>22. Are welding shields made of fiberglass or vulcanized fiber with a filtered lens?</td><td></td><td></td><td></td></tr><tr><td>23. Do the filter lenses have the appropriate shade number to protect against specific hazards of the welding work being performed?</td><td></td><td></td><td></td></tr><tr><td>24. Is damaged, defective or worn eye/face protection properly discarded and replaced?</td><td></td><td></td><td></td></…

[6] Self-inspection checklist: Welding, cutting and brazing

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## Welding, cutting and brazing (cont.) - Is work and electrode lead cable frequently inspected for wear and damage and replaced when needed? - Do the means for connecting cable lengths have adequate insulation? - When the object to be welded cannot be moved and fire hazards cannot be removed, are shields used to confine heat, slag, and sparks? - Are fire watchers assigned when welding or cutting is performed in locations where a fire might develop? - When welding is done on metal walls, are precautions taken to protect combustibles on the other side? - Before hot work begins, are drums, barrels, tanks, and other containers thoroughly cleaned and tested so that no substances remain that could explode, ignite, or produce toxic vapors? - Do eye-protection helmets, hand shields, and goggles meet appropriate standards? - Do employees use appropriate PPE when exposed to the hazards of welding, cutting, or brazing operations? - Do you check for adequate ventilation where welding or cutting is performed? - When welders work in confined spaces is the atmosphere monitored and is there a means for their quick evacuation in an emergency? - Are regulator-pressure adjusting screws released when welding or cutting is stopped for an extended period of time? -2-

[7] Torch and Welding Hot Work Permit

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Part 1 of 2 Issue Date Permit # # Welding and Torch Cutting Permit <table><tr><th>Building/Area:</th><th></th><th>Date:</th></tr><tr><td>Department:</td><td></td><td>Floor/Level</td></tr><tr><td>Description of</td><td>Work to be done:</td><td></td></tr></table> Description of Work to be done: <table><tr><th>Time Started:</th><th>Time Complete:</th></tr><tr><td>Employee to be doing "Hot Work":</td><td>Fire Watch Employee:</td></tr></table> ## Cutting and Welding Safety Checklist - Hot Work permit posted on site. (1 Copy) - Equipment and hoses free from damage and leaks. Cylinders supported. - Work area clear of all combustibles within a radius of 35'. Cover holes and openings with fire retardant materials. - Conveyors and suction systems in the area must be shut down. - Area wet down except when arc welding. - Lower areas wet down thoroughly. ## During Cutting and Welding - Fire Watch has fire fighting equipment and is train on its use. - Fire watch knows fire notification procedures. ## After Cutting and Welding - Area wet down thoroughly. - Equipment stored properly. - Fire watch is posted on site for 30 minutes after cutting and welding is done. -1-

[8] Welding - Personal Protective Equipment and Clothing

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# Welding - Personal Protective Equipment and Clothing (cont.) ## Why is eye protection important? Eye injury can occur from the intense light and radiation that a welding arc can produce. Eye injury can also occur from hot slag and other metal debris that can fly off from the weld during cooling, chipping or grinding. - Protect your eyes from welding light by wearing a welder's helmet fitted with a filter shade that is suitable for the type of welding you are doing. - ALWAYS wear safety glasses with side shields or goggles when chipping or grinding a work piece if you are not wearing a welding helmet. ## What type of eye and face protection is appropriate for my welding task? The various types of eye protection are broken down into classes in the CSA standard Z94.3- 20 "Eye and face protectors". Each class is designed for a specific use. Eye and face protectors should have distinctive markings to identify the manufacturer and their class. Classifications of common protectors for welding operations are listed below: - Class 2C — direct / non-ventilated goggles with non-ionizing radiation protection - Class 3 - welding helmets - Class 4 - welding hand shields - Class 6 - face shields for non-ionizing radiation protection - Class 7 - respirator facepiece for non-ionizing radiation protection The following operations require full face protection by using either a welding helmet or a hand shield: - arc welding, - plasma arc cutting, gouging or welding, and - air carbon arc cutting. For gas cutting, welding, or brazing, the intensity of the light is much less than from arc welding, cutting or gouging processes. Lighter shade filter lenses can be used with goggles in place of a helmet. More information can be found in the OSH Answers on Eye and Face Protectors. What are the various components of welding hand shields and helmets? Welding - Personal Protective Equipment and Clothing CCOHS

[9] Self-inspection checklist: Welding, cutting and brazing

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Self-inspection checklist ## Welding, cutting and brazing - Do you allow only authorized and trained personnel to use welding, cutting, or brazing equipment? - Are compressed gas cylinders regularly examined for signs of defect, deep rusting, or leakage? - Are cylinders kept away from sources of heat? - Are employees prohibited from using cylinders as rollers or supports? - Are empty cylinders appropriately marked, their valves closed, and valve-protection caps placed on them? - Are signs posted that read “DANGER - NO SMOKING, MATCHES, OR OPEN LIGHTS," or the equivalent? - Are cylinders, cylinder valves, couplings, regulators, hoses, and apparatus kept free of oily or greasy substances? - Unless secured on special trucks, are regulators removed and valve-protection caps put in place before moving cylinders? - Do cylinders without fixed hand wheels have keys, handles, or nonadjustable wrenches on stem valves when in service? - Are liquefied gases stored and shipped with the valve end up and with valve covers in place? - Before a regulator is removed, is the valve closed and gas then released from the regulator? - Is open circuit (no load) voltage of arc welding and cutting machines as low as possible and not more than the recommended limit? - Are electrodes removed from holders when not in use? - Are employees required to shut off the electric power to the welder when no one is using it? - Is suitable fire-extinguishing equipment available for immediate use? - Are welders forbidden to coil or loop welding electrode cable around their bodies? - 1 -

[10] Welding - Personal Protective Equipment and Clothing

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# What should you know about using respirators when welding? Respiratory protection is needed when ventilation is not sufficient to remove welding fumes or when there is risk of oxygen deficiency. Select and use respirators in compliance with applicable regulations. Seek expert advice, conduct a hazard assessment, and initiate an appropriate respiratory protection program. For more information on selecting the appropriate respirators, see the OSH Answers on Respirator Selection. The process of selecting appropriate respiratory protection is also outlined in CSA standard Z94.4 and ANSI (American National Standards Institute) standard Z88.2 "Respiratory Protection". ## What are some tips to know when using protective clothing? DO - Wear clothing made from heavyweight, tightly woven, 100% wool or cotton to protect from UV radiation, hot metal, sparks and open flames. - Keep clothing clean and free of oils, greases and combustible contaminants. - Launder flame retardant fabrics according to the manufacturer's instructions. Some products such as chlorine bleach or hydrogen peroxide may damage the fabric or its properties. - Wear long-sleeved shirts with buttoned cuffs and a collar to protect the neck. Dark colours prevent light reflection. - Tape shirt pockets closed to avoid collecting sparks or hot metal or keep them covered with flaps. - Pant legs must not have cuffs and must cover the tops of the boots. Cuffs can collect sparks. - Repair all frayed edges, tears or holes in clothing. - Wear high-top boots fully laced to prevent sparks from entering into the boots. - Use fire-resistant boot protectors or spats strapped around the pant legs and boot tops, to prevent sparks from bouncing in the top of the boots. - Remove all ignition sources such as matches and butane lighters from pockets. Hot welding sparks may light the matches or ignite leaking lighter fuel. - Wear gauntlet-type cuff leather gloves or protective sleeves of similar material, to prot…

[11] Welding - Personal Protective Equipment and Clothing

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# Welding - Personal Protective Equipment and Clothing (cont.) ## What should you know about filter shade selection? (cont.) - Do not use gas welding goggles for arc welding. - Do not substitute modified glasses, sunglasses, smoked plastic or other materials for proper welding lenses. The recommended shade numbers for oxygen cutting are shown in the table below. Shade Numbers for Cutting (from CSA W117.2) <table><tr><th>Process</th><th>Plate Thickness (in mm)</th><th>Minimum Shade #</th><th>Suggested Shade #</th></tr><tr><td rowspan="3">Light Medium Heavy</td><td>&lt; 25</td><td>3</td><td>4</td></tr><tr><td>25 150</td><td>4</td><td>5</td></tr><tr><td>&gt; 150</td><td>5</td><td>6</td></tr></table> * In the US use ANSI/AWS Standard F2.2 for selecting filter lens shade. ## Can you wear contact lenses when welding? The CSA Standard W117.2 states that contact lenses should not be worn by welders and welding personnel because foreign bodies (objects) in the eye can cause excessive irritation. Contact lenses do not provide protection from ultraviolet radiation and flying objects. All workers in proximity to welding procedures must wear appropriate eye protection according to the circumstances. The OSH Answers document Contact Lenses at Work discusses how dust particles or chemicals can irritate the eyes. Note that in Canada, Prince Edward Island's Occupational Health and Safety Act General Regulations Section 45.11 specifically bans wearing contact lenses while welding. ## What measures can protect skin from welding radiation? - Wear tightly woven work-weight fabrics to keep UV radiation from reaching your skin. - Button up your shirt to protect the skin on the throat and neck. - Wear long sleeves and pant legs. - Cover your head with a fabric cap to protect the scalp from UV radiation. - Protect the back of your head by using a hood. - Protect your face from UV radiation by wearing a tight-fitting, opaque welder's helmet. - Make sure that all fabric …

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