Korean concrete slab
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Published by SALUSCritical Safety Procedures for Handling and Inspecting Precast Concrete Slabs in Korean Construction Practices ==============================================================================================================
This document outlines critical safety procedures for handling and inspecting precast concrete slabs, focusing on collapse risks and structural integrity concerns relevant to construction practices. It addresses key areas such as lifting procedures, connection methods, fall protection, and inspection protocols to ensure worker safety and structural stability.
Lifting Procedures and Hardware
Lifting inserts embedded in precast concrete members must support at least four times the maximum intended load, except for tilt-up members, which require a minimum of two times the maximum intended load. Lifting hardware should be capable of supporting at least five times the maximum intended load. These safety factors are crucial to prevent failure during lifting operations. [1]
All lifting methods and procedures must ensure that employees are not at risk of being struck by concrete members or supporting equipment. This includes maintaining safe distances and using appropriate signaling and tag lines to control the load. [4]
Erection Plan and Job Site Inspections
A detailed erection plan and procedure, prepared by a qualified civil engineer, must be available at the job site. This plan should include the placement of connections and bracing to prevent collapse. Regular job site inspections by the responsible engineer or an authorized representative are necessary to ensure adherence to the erection plan and procedures. [4] [4] [4] [4]
Any proposed field modifications to the erection plan must be approved by the responsible engineer and added to the plan available at the job site. [4]
Bracing and Connections
Precast concrete wall units and vertical panels must be adequately braced to prevent collapse until permanent connections are completed. Permanent connections may substitute for bracing if they can withstand all loads imposed during construction. [3] [1]
Adjustment of precast members after initial placement, which involves lifting, requires the use of wire rope safety tie-backs or reattachment to a load line to prevent uncontrolled movement. [4]
Fall Protection Measures
Given the hazards associated with precast concrete erection, a comprehensive fall protection plan is essential. This plan should detail the measures to be taken at the leading edge and during initial connection activities. The plan must be site-specific and address potential fall hazards, ensuring all employees are trained in the established safety procedures. [6] [6]
When conventional fall protection is infeasible or creates a greater hazard, a safety monitoring system can be used. This system involves a competent person responsible for recognizing and warning employees of fall hazards. The safety monitor must be on the same working surface as the monitored employees and within visual sighting distance to communicate effectively. [5] [8] [8]
Control zones may be established to restrict access to areas where leading-edge work is taking place. These zones must be clearly marked with control lines, ropes, wires, or equivalent materials, and must meet specific requirements for height and breaking strength. [8] [8] [8] [8]
Hole Protection
All openings greater than 12 in. x 12 in. must have perimeter guarding or covering to prevent falls through holes. Covers should be made in the precaster's yard and shipped with the member to the job site. Protection must be in place before cutting holes on the job, and covers or guarding should not be removed without the erection foreman's approval. [8] [8] [8] [8]
Formwork and Shoring
Formwork, shoring, and reshoring must be designed, erected, supported, braced, and maintained to support all vertical and lateral loads during concrete placement until the structure can support the loads itself. Drawings or plans showing the formwork, shoring, working decks, and scaffolding layout should be available at the jobsite. [7] [7]
Shoring equipment must be inspected by a qualified person before erection to ensure it meets specifications. Damaged equipment should not be used. Erected shoring should also be inspected during and immediately after pouring concrete, and any damaged or weakened shoring must be reinforced or reshored. [2] [2]
Prestressed and Poststressed Concrete Operations
For prestressed and poststressed concrete operations, expendable strand deflection devices must have a designed safety factor of not less than 2, while reusable devices should have a safety factor of not less than 3\. These devices must not be loaded beyond their maximum intended load. [2] [2]
A qualified person must inspect all jacking and pulling equipment before and during use. Tensioning strands with kinks, bends, nicks, or other defects should not be used. Welding or cutting is prohibited near tensioned strands. [2] [2] [2]
Training and Competent Persons
Only designated erectors with appropriate experience, skills, and training should be authorized to work in controlled access zones. Training must include recognition of fall hazards, avoidance of hazards using established work practices, recognition of unsafe conditions, and the correct procedures for erecting, maintaining, disassembling, and inspecting safety systems. [5] [5]
A pre-work conference involving all members of the erection crew, crane crew, and supervisors should be conducted by the precast concrete erection supervisor. This conference should thoroughly discuss erection procedures, sequences, and safety practices. [5]
Conclusion
Adherence to these safety procedures is crucial for minimizing collapse risks and ensuring structural integrity during the handling and inspection of precast concrete slabs. Consistent training, thorough planning, and diligent execution of safety protocols are essential for maintaining a safe working environment.
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Sources used for this answer
[1] Construction Safety Orders (CAL/OSHA)
Page 1
Open source documentSource excerpt
This information is provided free of charge by the Department of Industrial Relations from its web site at www.dir.ca.gov. These regulations are for the convenience of the user and no representation or warranty is made that the information is current or accurate. See full disclaimer at https://www.dir.ca.gov/od_pub/disclaimer.html. Subchapter 4. Construction Safety Orders Article 29. Erection and Construction Return to index New query ## §1714. Hoisting and Erecting of Precast, Prefabricated Panels. (a) An erection plan and procedure shall be prepared by, or under the direction of, a civil engineer currently registered in California (hereinafter referred to as the responsible engineer). (1) The erection plan and procedure shall be available at the job site. (2) Job site inspections shall be made by the responsible engineer, or an authorized representative, during the course of erection to ensure that the erection plan and procedures are followed. (3) Any proposed field modifications shall be approved by the responsible engineer and added to the plan and procedure available at the job site. (4) Precast member or vertical panel bracing shall be designed by, or under the direction of, and installed in accordance with the direction of, the responsible engineer. (5) Lifting methods and procedures shall be such that employees are not at risk of being struck by the concrete member, panel or supporting equipment. (b) Lifting inserts, which are embedded or otherwise attached to precast concrete members, shall be capable of supporting at least four times the maximum intended load applied or transmitted to them, and shall be used in accordance with the manufacturer's recommendations. (c) Lifting hardware shall be capable of supporting at least five times the maximum intended load applied or transmitted to the lifting hardware. (d) Precast concrete members and structural framing shall be supported to prevent falling, overturning and collapse until the permanent conn…
[2] Construction Safety and Health Standards (MIOSHA)
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Open source documentSource excerpt
# APPENDIX E SAMPLE FALL PROTECTION PLAN NON-MANDATORY GUIDELINES FOR COMPLYING WITH 1926.502(K) (cont.) ## Safety Monitoring System A safety monitoring system means a fall protection system in which a competent person is responsible for recognizing and warning employees of fall hazards. The duties of the safety monitor are to: 1. Warn by voice when approaching the open edge in an unsafe manner. 2. Warn by voice if there is a dangerous situation developing which cannot be seen by another person involved with product placement, such as a member getting out of control. 3. Make the designated erectors aware they are in a dangerous area. 4. Be competent in recognizing fall hazards. 5. Warn employees when they appear to be unaware of a fall hazard or are acting in an unsafe manner. 6. Be on the same walking/working surface as the monitored employees and within visual sighting distance of the monitored employees. 7. Be close enough to communicate orally with the employees. 8. Not allow other responsibilities to encumber monitoring. If the safety monitor becomes too encumbered with other responsibilities, the monitor shall (1) stop the erection process; and (2) turn over other responsibilities to a designated erector; or (3) turn over the safety monitoring function to another designated, competent person. The safety monitoring system shall not be used when the wind is strong enough to cause loads with large surface areas to swing out of radius, or result in loss of control of the load, or when weather conditions cause the walking-working surfaces to become icy or slippery. ## Control Zone System A controlled access zone means an area designated and clearly marked, in which leading edge work may take place without the use of guardrail, safety net or personal fall arrest systems to protect the employees in the area. Control zone systems shall comply with the following provisions: 1. When used to control access to areas where leading edge and other operations are…
[3] Construction Safety and Health Standards (MIOSHA)
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Open source documentSource excerpt
# APPENDIX E SAMPLE FALL PROTECTION PLAN NON-MANDATORY GUIDELINES FOR COMPLYING WITH 1926.502(K) (cont.) ## I. Statement of Company Policy (cont.) Each employee must understand their value to the company; the costs of accidents, both monetary, physical, and emotional; the objective of the safety policy and procedures; the safety rules that apply to the safety policy and procedures; and what their individual role is in administering, implementing, monitoring, and compliance of their safety policy and procedures. This allows for a more personal approach to compliance through planning, training, understanding and cooperative effort, rather than by strict enforcement. If for any reason an unsafe act persists, strict enforcement will be implemented. It is the responsibility of (name of competent person) to implement this Fall Protection Plan. (Name of Competent Person) is responsible for continual observational safety checks of their work operations and to enforce the safety policy and procedures. The foreman also is responsible to correct any unsafe acts or conditions immediately. It is the responsibility of the employee to understand and adhere to the procedures of this plan and to follow the instructions of the foreman. It is also the responsibility of the employee to bring to management's attention any unsafe or hazardous conditions or acts that may cause injury to either themselves or any other employees. Any changes to this Fall Protection Plan must be approved by (name of Qualified Person). ## II. Fall Protection Systems to Be Used on This Project Where conventional fall protection is infeasible or creates a greater hazard at the leading edge and during initial connecting activity, we plan to do this work using a safety monitoring system and expose only a minimum number of employees for the time necessary to actually accomplish the job. The maximum number of workers to be monitored by one safety monitor is six (6). We are designating the following trained emp…
[4] Construction Safety and Health Standards (MIOSHA)
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Open source documentSource excerpt
# APPENDIX E SAMPLE FALL PROTECTION PLAN NON-MANDATORY GUIDELINES FOR COMPLYING WITH 1926.502(K) Employers engaged in leading edge work, precast concrete construction work and residential construction work who can demonstrate that it is infeasible or creates a greater hazard to use conventional fall protection systems must develop and follow a fall protection plan. Below are sample fall protection plans developed for precast concrete construction and residential work that could be tailored to be site specific for other precast concrete or residential jobsite. This sample plan can be modified to be used for other work involving leading edge work. The sample plan outlines the elements that must be addressed in any fall protection plan. The reasons outlined in this sample fall protection plan are for illustrative purposes only and are not necessarily a valid, acceptable rationale (unless the conditions at the job site are the same as those covered by these sample plans) for not using conventional fall protection systems for a particular precast concrete or residential construction worksite. However, the sample plans provide guidance to employers on the type of information that is required to be discussed in fall protection plans. ## SAMPLE FALL PROTECTION PLANS Fall Protection Plan For Precast/Prestress Concrete Structures This Fall Protection Plan is specific for the following project: <table><tr><th>Location of Job</th></tr><tr><td>Erecting Company</td></tr><tr><td>Date Plan Prepared or Modified</td></tr><tr><td>Plan Prepared By</td></tr><tr><td>Plan Approved By</td></tr><tr><td>Plan Supervised By</td></tr></table> The following Fall Protection Plan is a sample program prepared for the prevention of injuries associated with falls. A Fall Protection Plan must be developed and evaluated on a site by site basis. It is recommended that erectors discuss the written Fall Protection Plan with their OSHA Area Office prior to going on a jobsite. ## I. Statement of Compa…
[5] Construction Safety and Health Standards (MIOSHA)
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Open source documentSource excerpt
# MINIMUM SAFETY FACTORS OF FORMWORK ACCESSORIES* (cont.) ## R 408.[redacted postal code] Concrete mixing, pouring, and floating. (cont.) loose material from accumulating on the top and sides of the bucket. (7) An employee shall not be permitted to ride bucket or walk or work under a bucket that is suspended from a crane or cableway. a (8) A concrete bucket that is positioned by a crane or cableway shall be suspended from an approved swivel safety-type hook. (9) A pumpcrete or similar system using discharge pipe shall have pipe supports that are designed for a 100% overload. Compression air hoses in the system shall be provided with positive fail-safe joint connectors to prevent the separation of sections when pressurized. (10) A runway, ramp, or scaffold shall be provided for placement of concrete in areas such as walls, piers, columns, and beams, as prescribed in Construction Safety Standards Part 12 "Scaffolds and Scaffold Platforms," Part 21 "Guarding of Walking and Working Areas," and Part 45 "Fall Protection," as referenced in R 408.[redacted postal code]. (11) A concrete mixer, or other equipment, such as a compressor, screen, or pumps used for concrete construction activities, where inadvertent operation of the equipment may occur and cause injury, shall be locked out when an employee is performing maintenance or repair. An employee who is inside a concrete mixer performing maintenance or repair shall have the only key to the lock. (12) Sections of tremies and similar concrete conveyances shall be secured with wire rope, or equivalent materials, in addition to the regular couplings or connections. ## R 408.[redacted postal code] Forms and shoring generally. - Rule 2521. (1) Formwork, shoring, and reshoring shall be designed, erected, supported, braced, and maintained so that they will support all vertical and lateral loads that may be imposed upon them during placement of concrete or until the loads can be supported by the concrete structure. (2)…
[6] Construction Safety and Health Standards (MIOSHA)
Page 5
Open source documentSource excerpt
# MINIMUM SAFETY FACTORS OF FORMWORK ACCESSORIES* (cont.) ## R 408.[redacted postal code] Vertical shoring generally. (cont.) (5) Eccentric loads on shore heads and similar members or shoring are prohibited, unless the shore heads are designed for the loading. (6) Shoring equipment shall be inspected by a qualified person before erection to determine that it is as specified in the shoring drawings or plans. Any equipment found to be damaged shall not be used for shoring. (7) Before concrete is placed in the forms, all shoring equipment shall be inspected by a qualified person to determine whether it was erected as specified in the shoring drawings or plans. (8) Erected shoring shall be inspected by a qualified person during and immediately after pouring concrete. Shoring that is found to be damaged or weakened shall be reinforced or reshored. (9) Only designated employees shall be permitted on the first floor immediately under the forms during concrete placing work. (10) Shoring equipment shall not be released or removed without the approval and assurance of a qualified person that the remaining equipment will support the load. (11) Construction or superimposed loads shall not be placed on an uncured concrete pour unless either of the following provisions is complied with: (a) The strength of the concrete in the previous pour has been determined by testing to be capable of withstanding the load. (b) A qualified person indicates that the concrete has developed sufficient strength to support the load. This subrule does not apply to slip form operations and slabs built at grade elevation. (12) Reshoring shall be provided, when necessary, to support slabs and beams after stripping or where the members are subjected to superimposed loads due to the construction work done. (13) Vertical shoring shall not be adjusted to raise formwork after concrete is in place, unless specifically provided for in the design specifications. ## R 408.[redacted postal code] Meta…
[7] Safety and Health Regulations for Construction (OSHA 29 CFR 1926) - 1926.704 - Requirements for precast concrete
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Open source documentSource excerpt
U.S. DEPARTMENT OF LABOR # Occupational Safety and Health Administration - Part Number: 1926 - Part Number - Title: Safety and Health Regulations for Construction - Subpart: 1926 Subpart Q - Subpart Title: Concrete and Masonry Construction Standard - Number: - 1926.704 - Title: Requirements for precast concrete. - GPO Source: e-CFR 1926.704(a) Precast concrete wall units, structural framing, and tilt-up wall panels shall be adequately supported to prevent overturning and to prevent collapse until permanent connections are completed. - 1926.704(b) Lifting inserts which are embedded or otherwise attached to tilt-up precast concrete members shall be capable of supporting at least two times the maximum intended load applied or transmitted to them. - 1926.704(c) Lifting inserts which are embedded or otherwise attached to precast concrete members, other than the tilt-up members, shall be capable of supporting at least four times the maximum intended load applied or transmitted to them. - 1926.704(d) Lifting hardware shall be capable of supporting at least five times the maximum intended load applied or transmitted to the lifting hardware. 1926.704(e) Submit Feedback
[8] Construction Safety and Health Standards (MIOSHA)
Page 6
Open source documentSource excerpt
# MINIMUM SAFETY FACTORS OF FORMWORK ACCESSORIES* (cont.) ## R 408.[redacted postal code] Prestressed and poststressed concrete operations. (cont.) (7) An employee shall not stand in the line of, in back of, or over the jacking equipment during tensioning operations. (8) Only an employee who is operating tensioning equipment shall be permitted in the immediate vicinity when tensioning is in progress. (9) Stress members shall be lifted with the lifting devices at points specifically designed. An employee shall not be under stressed members during lifting and erection. (10) Audible or visual signaling devices shall be operated to warn employees when tensioning operations are under way. (11) All employees who are not directly involved in the tensioning operations shall be cleared from the area and shall remain clear until tensioning operations are completed and the signaling devices are turned off. ## R 408.[redacted postal code] Precast and tilt-up operations. - Rule 2532. (1) Lifting inserts which are embedded or otherwise attached to tilt-up precast concrete members shall be capable of supporting at least 2 times the maximum intended load applied or transmitted to them. Lifting inserts which are embedded or otherwise attached to precast concrete members, other than the tilt-up members, shall be capable of supporting at least 4 times the maximum intended load applied or transmitted to them. Lifting hardware shall be capable of supporting at least 5 times the maximum intended load applied transmitted to the lifting hardware. (2) An erection and procedure plan, including placement of connections, shall be prepared by a qualified employee knowledgeable in precast concrete erection and be kept available at the jobsite. (3) Precast concrete wall units and vertical panels shall be braced to prevent collapse. A permanent connection may be used in place of bracing if it is capable of withstanding all loads imposed during construction. (4) An employee, except for a…
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