Machine guarding
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Published by SALUSToolbox Talk: Machine Guarding
Date: [DATE] Duration: [DURATION] minutes Presenter: [PRESENTER NAME] Location: [LOCATION]
Objective
The objective of this toolbox talk is to educate participants on the importance of machine guarding, identify common hazards associated with machinery, and discuss effective control measures to prevent injuries.
Introduction
Machine guarding is a critical component of workplace safety, designed to protect operators and other employees from hazards such as rotating parts, flying chips, and sparks. Proper machine guarding can prevent serious injuries and fatalities.
Presenter Note: Engage the audience by asking if anyone has personal experience related to machine guarding.
Key Points
- Types of Guarding: Machine guarding can include barrier guards, two-hand tripping devices, and electronic safety devices to protect against hazards like point of operation and rotating parts [1].
- General Requirements: Guards should be affixed to machines where possible and should not pose an additional hazard [1].
- Point of Operation Guarding: This is crucial for machines where the operation exposes employees to injury. Guards must prevent any part of the body from entering the danger zone during operation [1].
- Special Tools: Use special hand tools to handle materials without placing hands in danger zones, supplementing other guarding methods [1].
- Common Machines Requiring Guards: Includes guillotine cutters, shears, power presses, milling machines, and power saws [1].
Hazard Identification
Common hazards related to machine operation include:
- Point of Operation Hazards: Where work is performed on the material, posing risks of cuts or amputations.
- Ingoing Nip Points: Created by rotating parts that can catch clothing or body parts.
- Flying Chips and Sparks: Can cause eye injuries or burns.
Presenter Note: Encourage participants to share any additional hazards they've encountered.
Control Measures
Discuss the hierarchy of controls:
- Engineering Controls: Install guards and safety devices to physically prevent access to dangerous areas [1].
- Administrative Controls: Implement training and procedures to ensure safe operation of machinery [2].
- Personal Protective Equipment (PPE): Use appropriate PPE such as safety glasses and gloves to protect against residual risks.
Safe Work Procedures
- Ensure all guards are in place before operating machinery.
- Use special tools to handle materials near the point of operation.
- Follow lockout/tagout procedures during maintenance [3].
- Conduct regular inspections to ensure guards are secure and functional.
- Report any missing or damaged guards immediately.
Presenter Note: If possible, demonstrate the safe work procedure or use visual aids.
Personal Protective Equipment (PPE) Requirements
- Safety Glasses: Protect against flying debris and sparks.
- Gloves: Protect hands from cuts and abrasions.
- Hearing Protection: Use in areas with high noise levels.
Emphasize the importance of proper PPE use and maintenance.
Real-World Example or Case Study
Discuss a scenario where improper machine guarding led to an injury, highlighting what went wrong and the lessons learned.
Presenter Note: Ask participants if they can relate this example to their own experiences.
Group Discussion
Discuss the following questions:
- What types of machine guards are used in your work area?
- Have you ever encountered a situation where a guard was missing or damaged?
- What steps do you take to ensure your safety when operating machinery?
Presenter Note: Encourage active participation and facilitate the discussion.
Emergency Procedures
Outline the steps to take in case of an emergency related to machine operation:
- Shut down the machine immediately.
- Follow lockout/tagout procedures.
- Report the incident to a supervisor.
- Provide first aid if necessary and call for medical assistance.
Questions and Answers
Encourage participants to ask questions and provide answers to common questions related to machine guarding.
- Q: What should you do if a guard is missing?
A: Do not operate the machine and report it immediately.
- Q: Can PPE replace machine guards?
A: No, PPE is a supplementary measure and cannot replace the need for proper guarding.
Summary
Recap the main points covered in the toolbox talk:
- Importance of machine guarding for safety.
- Types of guards and their applications.
- Safe work procedures and PPE requirements.
- Emergency procedures in case of an incident.
Action Items
List specific actions participants should take following this toolbox talk:
- Inspect all machines for proper guarding before use.
- Report any issues with guards immediately.
- Follow all safety procedures and use PPE as required.
Remember: Safety is everyone's responsibility. Always ensure machine guards are in place and functional.
Report all hazards, near-misses, and incidents to your supervisor immediately.
Safety powered by SALUS
Sources used for this answer
[1] Rules for the Administration of the Oregon Safe Employment Act (General Occupational Safety and Health, Division 2, OSHA Oregon)
Page 1351
Open source documentSource excerpt
## GENERAL REQUIREMENTS FOR ALL MACHINES ## §1910.212 General Requirements for All Machines. ## (a) Machine guarding. - (1) Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are - barrier guards, two-hand tripping devices, electronic safety devices, etc. - (2) General requirements for machine guards. Guards shall be affixed to the machine where possible and secured elsewhere if for any reason attachment to the machine is not possible. The guard shall be such that it does not offer an accident hazard in itself. ## (3) Point of operation guarding. - (i) Point of operation is the area on a machine where work is actually performed upon the material being processed. - (ii) The point of operation of machines whose operation exposes an employee to injury, shall be guarded. The guarding device shall be in conformity with any appropriate standards therefor, or, in the absence of applicable specific standards, shall be so designed and constructed as to prevent the operator from having any part of his body in the danger zone during the operating cycle. - (iii) Special handtools for placing and removing material shall be such as to permit easy handling of material without the operator placing a hand in the danger zone. Such tools shall not be in lieu of other guarding required by this section, but can only be used to supplement protection provided. - (iv) The following are some of the machines which usually require point of operation guarding: - (A) Guillotine cutters. - (B) Shears. - (C) Alligator shears. - (D) Power presses. - (E) Milling machines. - (F) Power saws. - (G) Jointers. <!-- image -->
[2] General Regulation (N.B. Reg. 91-191)
Page 211
Open source documentSource excerpt
- (b) the alarm system gives an effective warning be -fore start-up of the machine so that an employee is made aware of the imminent start-up. - 237 (5) An employer shall ensure that an operator of a machine has unimpeded access in the operator's immedi -ate work area to the means of stopping the machine. - 237 (6) An employer shall ensure that a machine not driven by an individual motor or prime mover is equip -ped with a clutch, idler pulley or other means of quickly disengaging the power source. 97-121 ## Starting and stopping machines 238 An operator of a machine shall ensure that the start-up, stopping or operation of the machine does not endanger any person. ## Lock out ## Lock out procedure 239 (1) An employer shall ensure that in addition to the normal control start and stop mechanism, any equipment or machine has a means of isolating the energy source to the equipment or the machine that is - (a) lockable, - (b) in a location familiar to all employees, and - (c) properly identified. 239 (2) An employer shall provide a safety lock and key to an employee who may have to lock out any equipment or machine. - 239 (3) An employer shall establish a written lock out procedure for equipment and machines and ensure that an employee who may be required to lock out the equip -ment or the machine is adequately instructed and trained to lock out the equipment or the machine. - 239 (4) Subject to section 240, where any equipment or machine is to be cleaned, maintained, adjusted or re -paired, an employer shall ensure that no employee works on the equipment or the machine until - b) que le système d'alarme donne un avertissement efficace avant le démarrage de la machine de manière à avertir les salariés du démarrage imminent de la ma -chine. - 237 (5) L'employeur doit s'assurer que le conducteur d'une machine dispose dans son aire immédiate de tra -vail d'un accès sans obstacle aux commandes d'ar…
[3] Occupational Health and Safety Regulations, 2020 (Sask. Reg. 10/2020)
Page 80
Open source documentSource excerpt
## PART 10 Machine Safety ## Operation by workers - 10-1 (1) An employer or contractor shall ensure that: - (a) machines are operated only by a competent worker; and - (b) workers are informed of any risk associated with, and trained in the safe use of, the machines. - (2) Before starting a machine, an operator shall ensure that neither the operator nor any other worker will be endangered by starting the machine. - (3) If a worker or a worker's clothing may contact a moving part of a machine, an employer or contractor shall ensure that the worker: - (a) wears close-fitting clothing; - (b) confines or cuts short any head and facial hair; and - (c) does not wear dangling neckwear or jewellery, rings or other similar items. 31 Dec 2020 c S-15.1 Reg 10 s10-1. ## Operating controls - 10-2 (1) If reasonably practicable, an employer, contractor or supplier shall ensure that operating controls on machines: - (a) are located within easy reach of the operator; and - (b) cannot be activated by accidental contact. - (2) If reasonably practicable, an employer, contractor or supplier shall ensure that stopping devices on machines are: - (a) located in the direct view and within easy reach of the operator; and - (b) readily identifiable. - (3) If a worker is required to feed material into a material-forming press, punch, shear or similar machine, an employer, contractor or supplier shall: - (a) if practicable, install a positive means to prevent the activation of the machine while any part of the worker's body could be injured by moving parts of the machine; or - (b) if it is not practicable to comply with clause (a), install safeguards to prevent the worker from contacting a moving part of the machine. 31 Dec 2020 c S-15.1 Reg 10 s10-2.
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