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Powered industrial Truck Safety Checklist

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Rosie's answer

Published by SALUS

Here is a safety checklist for powered industrial trucks, designed for use in Texas:

Powered Industrial Truck Safety Checklist

Purpose: To ensure the safe operation of powered industrial trucks and compliance with safety regulations in Texas.

Instructions: Complete this checklist before operating a powered industrial truck. Mark each item as either "Yes" (satisfactory) or "No" (unsatisfactory). If any item is marked "No," take corrective action before operating the truck.

I. Pre-Operation Inspection

  • [ ] Check for any warning tags displayed on the truck. If present, do not start the engine and report to a supervisor [1], [2].
  • [ ] Inspect the condition of the seat belt and mounting hardware. Replace if worn or damaged [3], [4], [5], [6].
  • [ ] Test service brakes, parking system, and emergency stopping system [7].
  • [ ] Inspect tires for damage or wear [7].
  • [ ] Test the horn and other warning devices [7].
  • [ ] Check the steering mechanism for proper function [7].
  • [ ] Verify that operating controls and safety devices are in safe operating condition [7].
  • [ ] Inspect lights, reflectors, windshield wipers, and defrosters, ensuring they are working if necessary for the conditions [5], [7].
  • [ ] Check the hydraulic system for leaks, inspecting the tank, cylinder rod seals, hoses, tubes, plugs, connections, and fittings [8], [9], [10].
  • [ ] Inspect the steps, walkways, and handholds. Clean and repair as needed [8], [11], [12], [13].
  • [ ] Check the coolant level, engine oil level, and hydraulic system oil level [14], [15], [16], [17], [18], [19].
  • [ ] Drain water and sediment from the fuel system water separator and fuel tank [18], [19].
  • [ ] Look for trash buildup in the engine compartment and under the floorplate; remove any debris [8], [9], [10].
  • [ ] Check that all covers and guards are securely attached and undamaged [8], [11], [12], [13].
  • [ ] Make sure a fire extinguisher is available and that you are familiar with its operation [5], [20].

II. Operational Safety

  • [ ] Only the operator is allowed in the cab [1], [2].
  • [ ] Keep the inside of the operator cab clean, removing any mud, grease, or oil from shoes before entering [3], [4], [6].
  • [ ] Secure all parts and tools inside the cab before operating [3], [4], [6].
  • [ ] Adjust the seat and mirrors for maximum visibility [5], [1], [2], [11], [12], [13].
  • [ ] Close and lock doors, windows, and access panels before operating [1], [2].
  • [ ] Check that no one is underneath, around, or on the machine before starting the engine [5], [1], [20], [2].
  • [ ] Set up barricades to prevent unauthorized personnel or machines from entering the work site [1], [2].
  • [ ] Survey the area around the machine to identify potential hazards [5], [20].

III. Environmental Considerations

  • [ ] Keep the machine clean and free of scattered debris, spilled lubricant, and oil [3], [4], [6].
  • [ ] Be aware of flammable materials; do not bring explosive or flammable materials into the cab [3], [4], [5], [6], [20].
  • [ ] In electrical storms, stay in the operator's station; if on the ground, stay away from the machine [5], [20].

IV. Post-Operation

  • [ ] Park on a level surface, apply the parking brake, and lower the forks or attachment fully.
  • [ ] Remove the key to prevent unauthorized use.

V. Corrective Actions

  • List any items marked "No" and the corrective actions taken:
    • Item:
    • Corrective Action:
    • Item:
    • Corrective Action:

Inspector Signature: ____________________________

Date: ____________________________

20 source record(s)

Sources used for this answer

[1] CAT 325F L Excavator Operation and Maintenance Manual

Page 72

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Source excerpt

- · Operation and Maintenance Manual, 'Quick Coupler - Lubricate' - · Operation and Maintenance Manual, 'Seat Belt Inspect' - · Operation and Maintenance Manual, 'Track Adjustment - Inspect' - · Operation and Maintenance Manual, 'Track Adjustment - Adjust' - · Operation and Maintenance Manual, 'Travel Alarm - Test' - · Operation and Maintenance Manual, 'Undercarriage - Check' Refer to the Maintenance Section for the detailed procedures. Refer to the Maintenance Interval Schedule for a complete list of scheduled maintenance. Note: Watch closely for leaks. If you observe a leak, find the source of the leak and correct the leak. If you suspect a leak or you observe a leak, check the fluid levels more frequently. Illustration 85 <!-- image --> Inspect the attachment control linkage, attachment cylinders, and attachment for damage or excessive wear. Make any necessary repairs. Inspect the lights for broken bulbs and for broken lenses. Replace any broken bulbs and any broken lenses. Inspect the engine compartment for any trash buildup. Remove any trash buildup from the engine compartment. Inspect the cooling system for any leaks, for faulty hoses and for any trash buildup. Correct any leaks. Remove any trash from the radiator. Inspect all of the belts for the engine attachments. Replace any belts that are worn, frayed, or broken. <!-- image --> Illustration 86 g03887252 Inspect the hydraulic system for leaks. Inspect the tank, cylinder rod seals, hoses, tubes, plugs, connections, and fittings. Correct any leaks in the hydraulic system. Inspect the final drives for leaks. Make any necessary repairs. Inspect the swing drive for leaks. Make sure that all covers and guards are securely attached. Inspect the covers and the guards for damage. <!-- image --> Illustration 87 Inspect the steps, the walkways, and the handholds. Clean the steps, the walkways, and the handholds. Make any necessary repairs. Inspect the operator compartment for trash buildup. Check

[2] CAT 336 GC Excavator Operation and Maintenance Manual

Page 116

Open source document

Source excerpt

## Operation Section ## Before Operation i07103304 ## Mounting and Dismounting SMCS Code: 6700; 7000 Illustration 147 <!-- image --> g06224270 Mount the machine and dismount the machine only at locations that have steps and/or handholds. Before you mount the machine, clean the steps and the handholds. Inspect the steps and handholds. Make all necessary repairs. Face the machine whenever you get on the machine and whenever you get off the machine. Maintain a three-point contact with the steps and with the handholds. Note: Three-point contact can be two feet and one hand. Three-point contact can also be one foot and two hands. Do not mount a moving machine. Do not dismount a moving machine. Never jump off the machine. Do not carry tools or supplies when you try to mount the machine or when you try to dismount the machine. Use a hand line to pull equipment onto the platform. Do not use any controls as handholds when you enter the operator compartment or when you exit the operator compartment. ## Machine Access System Specifications The machine access system has been designed to meet the intent of the technical requirements in 'ISO 2867 Earth-moving Machinery - Access Systems'. The access system provides for operator access to the operator station and to conduct the maintenance procedures described in Maintenance section. ## Alternate Exit Machines that are equipped with cabs have alternate exits. For additional information, see Operation and Maintenance Manual, 'Alternate Exit'. i07254776 ## Daily Inspection SMCS Code: 1000; 6319; 6700; 7000 <!-- image --> Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand. Remove the cooling system pressure

[3] Kobelco SK135SR-7, SK140SRLC-7, SK140SRL-7 Operation Manual (Excavators)

Page 47

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Source excerpt

[ ## 1.4 PRECAUTIONS FOR OPERATION <!-- image --> READ THE OPERATOR'S MANUAL Read, understand and follow the safety messages and instructions in this manual. If these safety messages are not followed, serious injury or death could occur. ## 1.4.1 STARTING ## CHECK A "DO NOT OPERATE" TAG Before starting the engine, check display of warning tags. If warning tags are displayed, do not start the engine. The warning tags are used to notify that the machine is in an inoperable condition. Report this situation to a supervisor of the machine and do not start the engine until the warning tags are removed. <!-- image --> ## ONLY THE OPERATOR IS ALLOWED IN THE CAB The operator is the only person that should be on or near the machine and in the cab. Do not allow any other personnel to be present in the cab or on the machine. ## CHECK WORKING SITE AND SET UP BARRICADES To prevent serious injury, death and property damage, before you start the engine and before you move the machine: - · Check that no one is on, under, and around the machine. Make sure that all personnel are clear of the machine and surrounding area. - · Check there are no other machines or obstacles in the area surrounding the machine. - · Set up barricades to prevent unauthorized personnel and / or machines from entering the working site. ## PRE-OPERATION SAFETY CHECK To prevent serious injury or death, before operating: - · Close and lock the doors and windows. - · Close and lock the access panels and doors. - · Adjust mirrors for maximum visibility around the machine. See "ADJUSTMENT OF MIRRORS" in Chapter 3 for additional information. <!-- image --> <!-- image --> 1

[4] CAT 345 GC Excavator Operation and Maintenance Manual

Page 95

Open source document

Source excerpt

Inspect the swing drive for leaks. Make sure that all covers and guards are securely attached. Inspect the covers and the guards for damage. <!-- image --> Illustration 108 g06267482 Inspect the steps, the walkways, and the handholds. Clean the steps, the walkways, and the handholds. Make any necessary repairs. Inspect the operator compartment for trash buildup. Check for trash buildup under the floorplate and on the crankcase guard. Keep these areas clean. Adjust the mirrors to achieve the best visibility.

[5] CAT 335 Excavator Operation and Maintenance Manual

Page 112

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Source excerpt

## Operation Section ## Before Operation i07103304 ## Mounting and Dismounting SMCS Code: 6700; 7000 <!-- image --> Illustration 108 g06224270 Typical example Mount the machine and dismount the machine only at locations that have steps and/or handholds. Before you mount the machine, clean the steps and the handholds. Inspect the steps and handholds. Make all necessary repairs. Face the machine whenever you get on the machine and whenever you get off the machine. Maintain a three-point contact with the steps and with the handholds. Note: Three-point contact can be two feet and one hand. Three-point contact can also be one foot and two hands. Do not mount a moving machine. Do not dismount a moving machine. Never jump off the machine. Do not carry tools or supplies when you try to mount the machine or when you try to dismount the machine. Use a hand line to pull equipment onto the platform. Do not use any controls as handholds when you enter the operator compartment or when you exit the operator compartment. ## Machine Access System Specifications The machine access system has been designed to meet the intent of the technical requirements in 'ISO 2867 Earth-moving Machinery - Access Systems'. The access system provides for operator access to the operator station and to conduct the maintenance procedures described in Maintenance section. ## Alternate Exit Machines that are equipped with cabs have alternate exits. For additional information, see Operation and Maintenance Manual, 'Alternate Exit'. i08133532 ## Daily Inspection SMCS Code: 1000; 6319; 6700; 7000 <!-- image --> Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand. Remove the cooling

[6] CAT 325F L Excavator Operation and Maintenance Manual

Page 71

Open source document

Source excerpt

## Operation Section ## Before Operation i07786730 ## Mounting and Dismounting SMCS Code: 6700; 7000 <!-- image --> Illustration 84 g00037860 Typical example Mount the machine and dismount the machine only at locations that have steps and/or handholds. Before you mount the machine, clean the steps and the handholds. Inspect the steps and handholds. Make all necessary repairs. Face the machine whenever you get on or off the machine. Maintain a three-point contact with the steps and with the handholds. Note: Three-point contact can be two feet and one hand. Three-point contact can also be one foot and two hands. Do not mount a moving machine. Do not dismount a moving machine. Never jump off the machine. Do not carry tools or supplies when you try to mount the machine or when you try to dismount the machine. Use a hand line to pull equipment onto the platform. Do not use any controls as handholds when you enter the operator compartment or when you exit the operator compartment. ## Machine Access System Specifications The machine access system has been designed to meet the intent of the technical requirements in 'ISO 2867:2011 Earth-moving Machinery - Access Systems'. The access system provides for operator access to the operator station and to conduct the maintenance procedures described in Maintenance section. ## Alternate Exit Machines that are equipped with cabs have alternate exits. For additional information, see Operation and Maintenance Manual, 'Alternate Exit'. i06288569 ## Daily Inspection SMCS Code: 1000; 6319; 6700; 7000 NOTICE Accumulated grease and oil on an engine is a fire hazard. Remove this debris with steam cleaning or high pressure water each time any significant quantity of oil (or other fluid) is spilled on or near the engine. Wipe clean all fittings, caps and plugs before servicing. For maximum service life of the machine, perform a thorough daily inspection before you mount the machine and before you start the engine.

[7] Kobelco SK200-10, SK210LC-10 Operation Manual

Page 42

Open source document

Source excerpt

[ ## 1.2.7 PRE-START UP INSPECTION ON THE MACHINE Always perform a pre-startup inspection before operating this machine to check for any potential issues. For more information, refer to "EVERYDAY CHECK-UP" in Chapter 3 in this manual. ## ATTACH A "DO NOT OPERATE" TAG To prevent serious injury or death, never allow unauthorized personnel to start the engine or touch the control levers during inspection and maintenance activities. Always lower the attachment, pull the control lock lever up, stop the engine, and remove the key before performing inspection and maintenance. Use a temporary hang tag to communicate that the machine is out of service. You many need to use more than one temporary hang tag depending on the inspection and maintenance activities to be performed. ## ALWAYS KEEP THE MACHINE CLEAN Always keep the machine clean and free of scattered debris, and spilled lubricant and oil. If electrical components or systems get wet, then equipment malfunction, short circuit, or fire may result in serious injury or death. Never use pressurized water or steam to clean inside the operator cab or any electrical components, such as sensors and connectors. <!-- image --> <!-- image --> ## KEEP INSIDE OF OPERATOR CAB CLEAN - · To prevent slippery pedals, always remove mud, grease, oil, and other substances from the soles of your shoes before entering the cab. - · Secure parts and tools inside the cab before operating. To prevent fire: - · Do not bring explosive or flammable materials into the cab. - · Do not leave your cigarette lighter inside the cab. If the cab temperature becomes too hot, the lighter may explode. - · After smoking, always put out your cigarette. - · Do not leave plastic bottles inside the cab or attach suction cups to the windows. These items may act as lenses and could start a fire. ## SEAT BELT INSPECTION Check if seatbelt is cut or frayed and check if mounting hardware is damaged or loose before fastening the seatbelt. If an issue is

[8] Kobelco SK135SR-7, SK140SRLC-7, SK140SRL-7 Operation Manual (Excavators)

Page 45

Open source document

Source excerpt

[ ## 1.2.7 PRE-START UP INSPECTION ON THE MACHINE Always perform a pre-startup inspection before operating this machine to check for any potential issues. For more information, refer to "EVERYDAY CHECK-UP" in Chapter 3 in this manual. ## ATTACH A "DO NOT OPERATE" TAG To prevent serious injury or death, never allow unauthorized personnel to start the engine or touch the control levers during inspection and maintenance activities. Always lower the attachment, pull the control lock lever up, stop the engine, and remove the key before performing inspection and maintenance. Use a temporary hang tag to communicate that the machine is out of service. You many need to use more than one temporary hang tag depending on the inspection and maintenance activities to be performed. ## ALWAYS KEEP THE MACHINE CLEAN Always keep the machine clean and free of scattered debris, and spilled lubricant and oil. If electrical components or systems get wet, then equipment malfunction, short circuit, or fire may result in serious injury or death. Never use pressurized water or steam to clean inside the operator cab or any electrical components, such as sensors and connectors. <!-- image --> <!-- image --> ## KEEP INSIDE OF OPERATOR CAB CLEAN - · To prevent slippery pedals, always remove mud, grease, oil, and other substances from the soles of your shoes before entering the cab. - · Secure parts and tools inside the cab before operating. To prevent fire: - · Do not bring explosive or flammable materials into the cab. - · Do not leave your cigarette lighter inside the cab. If the cab temperature becomes too hot, the lighter may explode. - · After smoking, always put out your cigarette. - · Do not leave plastic bottles inside the cab or attach suction cups to the windows. These items may act as lenses and could start a fire. ## SEAT BELT INSPECTION Check if seatbelt is cut or frayed and check if mounting hardware is damaged or loose before fastening the seatbelt. If an issue is

[9] Safety and Health Regulations for Construction (OSHA)

Page 90

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Source excerpt

## 29 CFR 1926 (OSHA) - (9) Seat belts and anchorages meeting the requirements of 49 CFR part 571 (Department of Transportation, Federal Motor Vehicle Safety Standards) shall be installed in all motor vehicles. - (10) Trucks with dump bodies shall be equipped with positive means of support, permanently attached, and capable of being locked in position to prevent accidental lowering of the body while maintenance or inspection work is being done. - (11) Operating levers controlling hoisting or dumping devices on haulage bodies shall be equipped with a latch or other device which will prevent accidental starting or tripping of the mechanism. - (12) Trip handles for tailgates of dump trucks shall be so arranged that, in dumping, the operator will be in the clear. - (13) (i) All rubber-tired motor vehicle equipment manufactured on or after May 1, 1972, shall be equipped with fenders. All rubber-tired motor vehicle equipment manufactured before May 1, 1972, shall be equipped with fenders not later than May 1, 1973. - (ii) Mud flaps may be used in lieu of fenders whenever motor vehicle equipment is not designed for fenders. - (14) All vehicles in use shall be checked at the beginning of each shift to assure that the following parts, equipment, and accessories are in safe operating condition and free of apparent damage that could cause failure while in use: service brakes, including trailer brake connections; parking system (hand brake); emergency stopping system (brakes); tires; horn; steering mechanism; coupling devices; seat belts; operating controls; and safety devices. All defects shall be corrected before the vehicle is placed in service. These requirements also apply to equipment such as lights, reflectors, windshield wipers, defrosters, fire extinguishers, etc., where such equipment is necessary.

[10] CAT 330 GC Excavator Operation and Maintenance Manual

Page 87

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Source excerpt

Inspect the swing drive for leaks. Make sure that all covers and guards are securely attached. Inspect the covers and the guards for damage. <!-- image --> Illustration 102 g06181696 Inspect the steps, the walkways, and the handholds. Clean the steps, the walkways, and the handholds. Make any necessary repairs. Inspect the operator compartment for trash buildup. Check for trash buildup under the floorplate and on the crankcase guard. Keep these areas clean. Adjust the mirrors to achieve the best visibility.

[11] Kobelco SK330-10, SK250LC-10 Operation Manual

Page 44

Open source document

Source excerpt

[ ## 1.4 PRECAUTIONS FOR OPERATION ## 1.4.1 STARTING ## CHECK A "DO NOT OPERATE" TAG Before starting the engine, check display of warning tags. If warning tags are displayed, do not start the engine. The warning tags are used to notify that the machine is in an inoperable condition. Report this situation to a supervisor of the machine and do not start the engine until the warning tags are removed. <!-- image --> ## ONLY THE OPERATOR IS ALLOWED IN THE CAB The operator is the only person that should be on or near the machine and in the cab. Do not allow any other personnel to be present in the cab or on the machine. ## CHECK WORKING SITE AND SET UP BARRICADES To prevent serious injury, death and property damage, before you start the engine and before you move the machine: - · Check that no one is on, under, and around the machine. Make sure that all personnel are clear of the machine and surrounding area. - · Check there are no other machines or obstacles in the area surrounding the machine. - · Set up barricades to prevent unauthorized personnel and / or machines from entering the working site. ## PRE-OPERATION SAFETY CHECK To prevent serious injury or death, before operating: - · Close and lock the doors and windows. The window guard may not prevent flying debris from striking the operator inside the cab. - · Adjust mirrors for maximum visibility around the machine. See "ADJUSTMENT OF MIRRORS" in Chapter 3 for additional information. - · Check the horn and the travel alarm (if equipped) function properly. <!-- image -->

[12] CAT 330 GC Excavator Operation and Maintenance Manual

Page 85

Open source document

Source excerpt

## Operation Section ## Before Operation i07103304 ## Mounting and Dismounting SMCS Code: 6700; 7000 <!-- image --> Illustration 99 g06224270 Typical example Mount the machine and dismount the machine only at locations that have steps and/or handholds. Before you mount the machine, clean the steps and the handholds. Inspect the steps and handholds. Make all necessary repairs. Face the machine whenever you get on the machine and whenever you get off the machine. Maintain a three-point contact with the steps and with the handholds. Note: Three-point contact can be two feet and one hand. Three-point contact can also be one foot and two hands. Do not mount a moving machine. Do not dismount a moving machine. Never jump off the machine. Do not carry tools or supplies when you try to mount the machine or when you try to dismount the machine. Use a hand line to pull equipment onto the platform. Do not use any controls as handholds when you enter the operator compartment or when you exit the operator compartment. ## Machine Access System Specifications The machine access system has been designed to meet the intent of the technical requirements in 'ISO 2867 Earth-moving Machinery - Access Systems'. The access system provides for operator access to the operator station and to conduct the maintenance procedures described in Maintenance section. ## Alternate Exit Machines that are equipped with cabs have alternate exits. For additional information, see Operation and Maintenance Manual, 'Alternate Exit'. i08019624 ## Daily Inspection SMCS Code: 1000; 6319; 6700; 7000 <!-- image --> Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand. Remove the cooling

[13] CAT 345 GC Excavator Operation and Maintenance Manual

Page 93

Open source document

Source excerpt

## Operation Section ## Before Operation i07103304 ## Mounting and Dismounting SMCS Code: 6700; 7000 Illustration 105 <!-- image --> g06224270 Mount the machine and dismount the machine only at locations that have steps and/or handholds. Before you mount the machine, clean the steps and the handholds. Inspect the steps and handholds. Make all necessary repairs. Face the machine whenever you get on the machine and whenever you get off the machine. Maintain a three-point contact with the steps and with the handholds. Note: Three-point contact can be two feet and one hand. Three-point contact can also be one foot and two hands. Do not mount a moving machine. Do not dismount a moving machine. Never jump off the machine. Do not carry tools or supplies when you try to mount the machine or when you try to dismount the machine. Use a hand line to pull equipment onto the platform. Do not use any controls as handholds when you enter the operator compartment or when you exit the operator compartment. ## Machine Access System Specifications The machine access system has been designed to meet the intent of the technical requirements in 'ISO 2867 Earth-moving Machinery - Access Systems'. The access system provides for operator access to the operator station and to conduct the maintenance procedures described in Maintenance section. ## Alternate Exit Machines that are equipped with cabs have alternate exits. For additional information, see Operation and Maintenance Manual, 'Alternate Exit'. i07254776 ## Daily Inspection SMCS Code: 1000; 6319; 6700; 7000 <!-- image --> Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand. Remove the cooling system pressure

[14] CAT 325F L Excavator Operation and Maintenance Manual

Page 33

Open source document

Source excerpt

- · Remember that nearly all the fluids on the machine are flammable, including coolant and oils. Additionally, plastics, rubbers, fabrics, and resins in fiberglass panels are also flammable. i06688803 ## Fire Extinguisher Location SMCS Code: 7000; 7419 Illustration 54 <!-- image --> Make sure that a fire extinguisher is available. Be familiar with the operation of the fire extinguisher. Inspect the fire extinguisher and service the fire extinguisher regularly. Obey the recommendations on the instruction plate. The recommended location for mounting the fire extinguisher is on top of the machine. i01329108 ## Track Information SMCS Code: 4170; 7000 Track adjusting systems use either grease or oil under high pressure to keep the track under tension. Grease or oil under high pressure coming out of the relief valve can penetrate the body causing injury or death. Do not watch the relief valve to see if grease or oil is escaping. Watch the track or track adjustment cylinder to see if the track is being loosened. The pins and bushings in a dry track pin joint can become very hot. It is possible to burn the fingers if there is more than brief contact with these components. ## Electrical Storm Injury Prevention SMCS Code: 7000 When lightning is striking in the vicinity of the machine, the operator should never attempt the following procedures: - · Mount the machine. - · Dismount the machine. If you are in the operator's station during an electrical storm, stay in the operator's station. If you are on the ground during an electrical storm, stay away from the vicinity of the machine. i00771840 ## Before Starting Engine SMCS Code: 1000; 7000 Start the engine only from the operator compartment. Never short across the starter terminals or across the batteries. Shorting could damage the electrical system by bypassing the engine neutral start system. Inspect the condition of the seat belt and of the mounting hardware. Replace any parts that are worn or da

[15] Kobelco SK500XSLC-10, SK520XDLC-10 Operation Manual

Page 40

Open source document

Source excerpt

[ ## 1.2.7 PRE-START UP INSPECTION ON THE MACHINE Always perform a pre-startup inspection before operating this machine to check for any potential issues. For more information, refer to "EVERYDAY CHECK-UP" in Chapter 3 in this manual. ## ATTACH A "DO NOT OPERATE" TAG To prevent serious injury or death, never allow unauthorized personnel to start the engine or touch the control levers during inspection and maintenance activities. Always lower the attachment, pull the control lock lever up, stop the engine, and remove the key before performing inspection and maintenance. Use a temporary hang tag to communicate that the machine is out of service. You many need to use more than one temporary hang tag depending on the inspection and maintenance activities to be performed. ## ALWAYS KEEP THE MACHINE CLEAN Always keep the machine clean and free of scattered debris, and spilled lubricant and oil. If electrical components or systems get wet, then equipment malfunction, short circuit, or fire may result in serious injury or death. Never use pressurized water or steam to clean inside the operator cab or any electrical components, such as sensors and connectors. <!-- image --> <!-- image --> ## KEEP INSIDE OF OPERATOR CAB CLEAN - · To prevent slippery pedals, always remove mud, grease, oil, and other substances from the soles of your shoes before entering the cab. - · Secure parts and tools inside the cab before operating. To prevent fire: - · Do not bring explosive or flammable materials into the cab. - · Do not leave your cigarette lighter inside the cab. If the cab temperature becomes too hot, the lighter may explode. - · After smoking, always put out your cigarette. - · Do not leave plastic bottles inside the cab or attach suction cups to the windows. These items may act as lenses and could start a fire. ## SEAT BELT INSPECTION Check if seatbelt is cut or frayed and check if mounting hardware is damaged or loose before fastening the seatbelt. If an issue is

[16] CAT 335F Excavator Operation and Maintenance Manual

Page 100

Open source document

Source excerpt

- · Operation and Maintenance Manual, 'Quick Coupler - Lubricate' - · Operation and Maintenance Manual, 'Seat Belt Inspect' - · Operation and Maintenance Manual, 'Track Adjustment - Inspect' - · Operation and Maintenance Manual, 'Track Adjustment - Adjust' - · Operation and Maintenance Manual, 'Travel Alarm - Test' - · Operation and Maintenance Manual, 'Undercarriage - Check' Refer to the Maintenance Section for the detailed procedures. Refer to the Maintenance Interval Schedule for a complete list of scheduled maintenance. Note: Watch closely for leaks. If you observe a leak, find the source of the leak and correct the leak. If you suspect a leak or you observe a leak, check the fluid levels more frequently. Illustration 109 <!-- image --> Inspect the attachment control linkage, attachment cylinders, and attachment for damage or excessive wear. Make any necessary repairs. Inspect the lights for broken bulbs and for broken lenses. Replace any broken bulbs and any broken lenses. Inspect the engine compartment for any trash buildup. Remove any trash buildup from the engine compartment. Inspect the cooling system for any leaks, for faulty hoses and for any trash buildup. Correct any leaks. Remove any trash from the radiator. Inspect all of the belts for the engine attachments. Replace any belts that are worn, frayed, or broken. Illustration 110 <!-- image --> Inspect the hydraulic system for leaks. Inspect the tank, cylinder rod seals, hoses, tubes, plugs, connections, and fittings. Correct any leaks in the hydraulic system. Inspect the final drives for leaks. Make any necessary repairs. Inspect the swing drive for leaks. Make sure that all covers and guards are securely attached. Inspect the covers and the guards for damage. Illustration 111 <!-- image --> Inspect the steps, the walkways, and the handholds. Clean the steps, the walkways, and the handholds. Make any necessary repairs. Inspect the operator compartment for trash buildup. Check for tras

[17] CAT 336 GC Excavator Operation and Maintenance Manual

Page 118

Open source document

Source excerpt

Inspect the swing drive for leaks. Make sure that all covers and guards are securely attached. Inspect the covers and the guards for damage. <!-- image --> Illustration 150 g06267482 Inspect the steps, the walkways, and the handholds. Clean the steps, the walkways, and the handholds. Make any necessary repairs. Inspect the operator compartment for trash buildup. Check for trash buildup under the floorplate and on the crankcase guard. Keep these areas clean. Adjust the mirrors to achieve the best visibility.

[18] CAT 335 Excavator Operation and Maintenance Manual

Page 114

Open source document

Source excerpt

Illustration 110 <!-- image --> g06427526 Inspect the hydraulic system for leaks. Inspect the tank, cylinder rod seals, hoses, tubes, plugs, connections, and fittings. Correct any leaks in the hydraulic system. Inspect the tubes and hoses along the boom and stick for wear and leaks. Replace any hoses or tubes that are worn or leak. Inspect the differential and the final drives for leaks. Make any necessary repairs. Inspect the swing drive for leaks. Make sure that all covers and guards are securely attached. Inspect the covers and the guards for damage. Illustration 111 <!-- image --> g06568562 Inspect the steps, the walkways, and the handholds. Clean the steps, the walkways, and the handholds. Make any necessary repairs. Inspect the operator compartment for trash buildup. Check for trash buildup under the floorplate and on the crankcase guard. Keep these areas clean. Adjust the mirrors to achieve the best visibility.

[19] CAT 335F Excavator Operation and Maintenance Manual

Page 99

Open source document

Source excerpt

## Operation Section ## Before Operation i07786730 ## Mounting and Dismounting SMCS Code: 6700; 7000 <!-- image --> Illustration 108 g00037860 Typical example Mount the machine and dismount the machine only at locations that have steps and/or handholds. Before you mount the machine, clean the steps and the handholds. Inspect the steps and handholds. Make all necessary repairs. Face the machine whenever you get on or off the machine. Maintain a three-point contact with the steps and with the handholds. Note: Three-point contact can be two feet and one hand. Three-point contact can also be one foot and two hands. Do not mount a moving machine. Do not dismount a moving machine. Never jump off the machine. Do not carry tools or supplies when you try to mount the machine or when you try to dismount the machine. Use a hand line to pull equipment onto the platform. Do not use any controls as handholds when you enter the operator compartment or when you exit the operator compartment. ## Machine Access System Specifications The machine access system has been designed to meet the intent of the technical requirements in 'ISO 2867:2011 Earth-moving Machinery - Access Systems'. The access system provides for operator access to the operator station and to conduct the maintenance procedures described in Maintenance section. ## Alternate Exit Machines that are equipped with cabs have alternate exits. For additional information, see Operation and Maintenance Manual, 'Alternate Exit'. i02706111 ## Daily Inspection SMCS Code: 1000; 6319; 6700; 7000 NOTICE Accumulated grease and oil on an engine is a fire hazard. Remove this debris with steam cleaning or high pressure water each time any significant quantity of oil (or other fluid) is spilled on or near the engine. Wipe clean all fittings, caps and plugs before servicing. For maximum service life of the machine, perform a thorough daily inspection before you mount the machine and before you start the engine.

[20] CAT 335F Excavator Operation and Maintenance Manual

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- · Remember that nearly all the fluids on the machine are flammable, including coolant and oils. Additionally, plastics, rubbers, fabrics, and resins in fiberglass panels are also flammable. i05334251 ## Fire Extinguisher Location SMCS Code: 7000; 7419 <!-- image --> Illustration 57 g03379285 Make sure that a fire extinguisher is available. Be familiar with the operation of the fire extinguisher. Inspect the fire extinguisher and service the fire extinguisher regularly. Obey the recommendations on the instruction plate. i01329108 ## Track Information SMCS Code: 4170; 7000 Track adjusting systems use either grease or oil under high pressure to keep the track under tension. Grease or oil under high pressure coming out of the relief valve can penetrate the body causing injury or death. Do not watch the relief valve to see if grease or oil is escaping. Watch the track or track adjustment cylinder to see if the track is being loosened. The pins and bushings in a dry track pin joint can become very hot. It is possible to burn the fingers if there is more than brief contact with these components. ## Electrical Storm Injury Prevention SMCS Code: 7000 When lightning is striking in the vicinity of the machine, the operator should never attempt the following procedures: - · Mount the machine. - · Dismount the machine. If you are in the operator's station during an electrical storm, stay in the operator's station. If you are on the ground during an electrical storm, stay away from the vicinity of the machine. i00771840 ## Before Starting Engine SMCS Code: 1000; 7000 Start the engine only from the operator compartment. Never short across the starter terminals or across the batteries. Shorting could damage the electrical system by bypassing the engine neutral start system. Inspect the condition of the seat belt and of the mounting hardware. Replace any parts that are worn or damaged. Regardless of appearance, replace the seat belt after three years of

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