Work at height control
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Published by SALUSFall Protection: Safety Controls and Preventative Measures for Working at Height ================================================================================
Working at height poses significant risks, making comprehensive safety controls and preventative measures essential to protect workers from falls. This document outlines the required safety measures, drawing from industry best practices and regulatory guidelines, to ensure worker safety when working at height.
Understanding Working at Heights
Working at heights includes situations where a person could fall and be injured, such as from a step ladder, roof, or unguarded hole. It also includes using elevated work platforms, fixed suspended work platforms, swing staging, boatswain's chairs, aerial devices, suspended equipment, or personnel carrying equipment. Occupational health and safety laws generally require action when a worker has the potential to fall about 3 meters (10 feet), but exact requirements vary by jurisdiction. [5] [1]
Hierarchy of Control
The hierarchy of control should be followed to select the safest method for fall protection. The most effective method is to eliminate the need to work at a height. [3] [3]
Elimination of Work at Heights
To eliminate working at heights:
- Design the work to eliminate the need to work at heights.
- Provide a stable platform or floor.
- Move the item to a level that is not at a height (e.g., control panels).
- Use robots, cameras, or drones for cleaning and inspection of equipment.
- Lower the object to the ground (e.g., lights that can be lowered by a rope or chain).
- Use a device that allows the material to be handled from a safe location (e.g., an extended pole to reach higher areas instead of using ladders when painting or changing light bulbs).
Engineering Controls
Engineering controls are methods built into the design of a plant, equipment, materials, or the physical work environment. Examples include: [2]
- Guardrails (fixed or permanent systems)
- Covers over holes
- Fixed or suspended scaffolding
- Mobile elevating work platforms
Administrative Controls
Administrative controls include workplace policies and rules that instruct workers in fall protection methods. Examples include: [2]
- Workplace policies and procedures to manage work at heights, including safe work practices and emergency rescue procedures.
- Warning lines - Train and supervise staff to not cross warning lines or enter unsafe zones.
- Controlled access zones
- Assembling components on the ground to minimize the time spent working at heights (e.g., assembling roof trusses on the ground before hoisting).
- Weather monitoring
Personal Protective Equipment (PPE)
PPE includes methods such as:
- Travel Restraint: Restricts workers' movements in the fall hazard area, preventing them from reaching an edge.
- Fall Arrest: Designed to catch a worker in the event of a fall.
- Safety Nets: Passive fall protection system installed to prevent or catch a falling worker.
[6] [6] [6] Fall Protection Plan
A fall protection plan is a general term for the policies and procedures used to identify fall hazards and prevent injury. It must be specific to each site and include: [1] [1]
- Selecting, assembling, maintaining, inspecting, using, and dismantling equipment such as ladders, scaffolds, or platforms.
- Emergency procedures for rescuing fallen workers.
- Description of fall hazards at the work site.
- Fall protection system to be used.
- Procedures for assembling, maintaining, inspecting, using, and disassembling the fall protection system.
- Rescue procedures if a worker falls or is suspended by a fall arrest system or safety net.
[1] [1] [7] [7] [7] [7] Hazard Assessment
A hazard assessment should be conducted to identify areas where there is a risk of falling. This includes: [4]
- Areas where people may fall from a height of 3 m (10 ft) or more.
- Areas where people may fall from heights less than 3 m (10 ft) where required (e.g., increased risk of injury).
- Areas where people may fall into operating machinery, water, hazardous substances, or through openings.
- Ensuring controls are in place to eliminate or reduce the likelihood of falls.
- Verifying workers are trained to recognize and report new fall hazards.
- Confirming workers understand protective measures (e.g., guardrails, safety nets).
- Ensuring equipment is stable and in good repair.
- Maintaining clean and dry work areas.
- Verifying workers are trained on the safe use of protective equipment.
- Ensuring required PPE is available, maintained, and used as instructed.
[4] [4] [4] [4] [4] [4] [4] [4] [4] [4] [4] [4] [4] Specific Safety Measures
Guardrails and Barriers
Workers at permanent work sites must be protected from falling by a guardrail or similar barrier if they could fall a vertical distance of between 1\.2 m and 3 m. If using a wire rope guardrail, it must consist of a horizontal top and intermediate member made of wire rope not less than 9\.5 mm in diameter, with vertical separators not less than 50 mm wide spaced at intervals not less than 2\.4 m apart. The guardrail must be kept taut and arranged so workers cannot fall through the ropes. Hanging equipment on guardrails is prohibited. [7] [11] [11]
Travel Restraint Systems
If the use of a guardrail or similar barrier is not reasonably possible, a travel restraint system must be used. Temporary anchor points in a travel restraint system must have an ultimate load capacity of at least 3\.5 kN per worker attached and be permanently marked for travel restraint only. Permanent anchor points must have an ultimate load capacity of at least 22\.5 kN per worker. [7] [10] [10]
Safety Nets and Control Zones
If a travel restraint system is not reasonably possible, a safety net, control zone, or other equally effective safeguards must be used. Control zones should be at least 2 m wide from the unguarded edge. Workers in a control zone must use a travel restraint system or an equally effective system to prevent them from reaching the unguarded edge. Control zones must be clearly marked with a raised warning line or another effective method if a worker is working more than 2 meters from an unguarded edge. [7] [7] [10] [10]
Personal Fall Arrest Systems
If a personal fall arrest system is installed, anchor points must have an ultimate load capacity of not less than 8\.75 kN per worker attached. Components of fall protection systems and their installation must conform to the manufacturer's specifications or be certified by a professional engineer. [10] [10]
Openings and Holes
Openings or holes in floors, roofs, or other work surfaces into which a worker could step or fall must be securely covered or guarded by a guardrail system. Toeboards should be provided at the edge of surfaces from which materials could fall more than 1\.2 m (permanent) or 3 m (temporary). [11] [11]
Falling Object Protection
When workers are exposed to falling objects, they must wear hard hats, and one of the following measures must be implemented: erect toeboards, screens, or guardrail systems to prevent objects from falling; erect a canopy structure; or barricade the area to which objects could fall. [8]
Ladders and Climbable Structures
For fixed ladders or climbable structures at a height of 3 meters or more, continuous fall protection must be provided through an integral fall protection system or an alternate fall protection system. [9]
Training and Competency
Workers must be trained in the fall protection plan and the safe use of fall protection systems before working in an area where such systems are used. Training should cover hazard recognition, use of control measures, and emergency procedures. [7]
Regular Inspections and Maintenance
All fall protection equipment, including guardrails, safety nets, and personal fall arrest systems, must be regularly inspected and maintained in good condition. Any damaged or defective equipment must be removed from service immediately. [4]
Conclusion
Implementing these safety controls and preventative measures is crucial for preventing falls and ensuring worker safety when working at height. A comprehensive fall protection plan, regular hazard assessments, proper training, and consistent enforcement of safety protocols are essential components of a safe work environment.
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Sources used for this answer
[1] Occupational Health and Safety Regulations (Nu Reg 003-2016)
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# Daily Exposure Exceeding 85 dBA Lₑₓ (cont.) ## Protection Against Falling (cont.) (2) An employer shall ensure that workers at a permanent work site are protected from falling by a guardrail or similar barrier if a worker could fall a vertical distance of between 1.2 m and 3 m. (3) Despite subsection (2), if the use of a guardrail or similar barrier is not reasonably possible, an employer shall ensure that the worker uses a travel restraint system. (4) Despite subsection (3), if the use of a travel restraint system by a worker is not reasonably possible, an employer shall ensure that the worker is protected from falling by the use of a safety net, control zone or other equally effective safeguards. (5) Subsection (1) does not apply to competent workers who are engaged in (a) installing or attaching a fall protection system to the anchor point; (b) removing or disassembling the associated parts of a fall protection system when it is no longer required; or (c) activities within the normal course of business on a permanent loading dock that does not exceed 1.2 m in height. - Fall Protection Plan 120. (1) An employer shall develop a written fall protection plan if (a) a worker could fall 3 m or more; and (b) workers are not protected by a guardrail or similar barrier. (2) The fall protection plan must describe (a) the fall hazards at the work site; (b) the fall protection system to be used at the work site; (c) the procedures used to assemble, maintain, inspect, use and disassemble the fall protection system; and (d) the rescue procedures to be used if a worker falls or is left suspended by a personal fall arrest system or safety net, and needs to be rescued. (3) If a risk of falling exists at a work site, the employer shall make the fall protection plan readily available to workers before work begins. (4) An employer shall ensure that a worker is trained in the fall protection plan and the safe use of the fall protection syst…
[2] Safety and Health Regulations for Construction (OSHA 29 CFR 1926) - 1926.501 - Duty to have fall protection
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# Occupational Safety and Health Administration (cont.) ## 1926.501(b)(13). (cont.) with $ 1926.502(k) for a particular workplace situation, in lieu of implementing any of those systems. ## 1926.501(b)(14) Wall openings. Each employee working on, at, above, or near wall openings (including those with chutes attached) where the outside bottom edge of the wall opening is 6 feet (1.8 m) or more above lower levels and the inside bottom edge of the wall opening is less than 39 inches (1.0 m) above the walking/working surface, shall be protected from falling by the use of a guardrail system, a safety net system, or a personal fall arrest system. ## 1926.501(b)(15) Walking/working surfaces not otherwise addressed. Except as provided in $ 1926.500(a)(2) or in $ 1926.501 (b)(1) through (b)(14), each employee on a walking/working surface 6 feet (1.8 m) or more above lower levels shall be protected from falling by a guardrail system, safety net system, or personal fall arrest system. - 1926.501(c) Protection from falling objects. When an employee is exposed to falling objects, the employer shall have each employee wear a hard hat and shall implement one of the following measures: Submit Feedback - 1926.501(c)(1) Erect toeboards, screens, or guardrail systems to prevent objects from falling from higher levels; or, - 1926.501(c)(2) Erect a canopy structure and keep potential fall objects far enough from the edge of the higher level so that those objects would not go over the edge if they were accidentally displaced; or, - 1926.501(c)(3) Barricade the area to which objects could fall, prohibit employees from entering the barricaded area, and keep objects that may fall far enough away from the edge of a higher level so that those objects would not go over the edge if they were accidentally displaced. [59 FR [redacted postal code], Aug. 9, 1994; 60 FR 5131, Jan. 26, 1995]
[3] Fall Protection - Fall Protection Plan (General)
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CCOHS CCHST Canadian Centre for Occupational Health and Safety Centre canadien d'hygiène et de sécurité au travail Fall Protection # Fall Protection - Fall Protection Plan (General) ## On this page Why is fall protection planning important? What is working at heights? What are fall protection plans and why are they important? How do I know if my workplace should have a fall protection plan? What are some areas to examine during a hazard assessment for fall protection? What are elements to consider when writing a fall protection plan? Who has responsibilities for fall hazards? Does the fall protection plan include training for those working at heights? Does the fall protection plan include a rescue plan? ## Why is fall protection planning important? Falls are common causes of serious work related injuries and deaths. Fall protection planning can help to eliminate the hazards or control the risks associated with working near openings or at heights. This document will focus on working at heights. For information about falls on the same level, please see the OSH Answers document on the prevention of slips, trips and falls. ## What is working at heights? Working at heights is any work where a person could fall a distance and be injured. This event might include, for example, falling from a step ladder, off of a roof, or through an unguarded hole in the ground or floor. Fall protection may also be required when working above an open top tank, bin, hopper, or vat. Other situations that may require fall protection include the use of: forklift platforms, Fall Protection - Fall Protection Plan (General) CCOHS
[4] Occupational Health and Safety Regulations (Nu Reg 003-2016)
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# Daily Exposure Exceeding 85 dBA Lₑₓ (cont.) ## Protection Against Falling (cont.) (2) A worker who crosses but who does not otherwise work in a control zone (a) is not required to use a fall protection system, other than the control zone itself, to enter or leave the work site; and (b) shall follow the most direct route to get to or from the unguarded edge. (3) If a worker works more than 2 m from an unguarded edge, an employer shall ensure that a control zone is clearly marked with an effective raised warning line or other equally effective method. (4) An employer shall ensure that a worker working in a control zone uses (a) a travel restraint system; or (b) another equally effective system as a travel restraint system that prevents the worker from getting to the unguarded edge. - Anchor Points and Anchor Plates 122. (1) If a worker uses a personal fall arrest system or a travel restraint system, an employer shall ensure that an anchor point or anchor plate meeting the requirements of this section is used as part of that system. (2) An employer shall ensure that a temporary anchor point used in a travel restraint system (a) has an ultimate load capacity of not less than 3.5 kN per worker attached in any direction that a load could be applied; (b) is installed and used according to the manufacturer's specifications; (c) is permanently marked as being for travel restraint only; and (d) is removed from use on the earlier of (i) the date the work project for which it is intended is completed, and (ii) the time specified by the manufacturer. (3) An employer shall ensure that a permanent anchor point used in a travel restraint system (a) has an ultimate load capacity of not less than 22.5 kN per worker attached in any direction that a load could be applied; (b) is installed and used according to the manufacturer's specifications; and (c) is permanently marked as being for travel restraint only. (4) If a personal f…
[5] Fall Protection - Fall Protection Plan (General)
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# Fall Protection - Fall Protection Plan (General) (cont.) ## What is working at heights? (cont.) - elevated work platforms, - fixed suspended work platforms, - swing staging, - boatswain's chairs, - aerial devices, - suspended equipment, or - personnel carrying equipment (e.g., personnel lifting units raised by cranes or hoists) Occupational health and safety laws generally require action when a worker has the potential to fall about 3 metres (10 feet). Check with your jurisdiction as exact requirements do vary. Note that most jurisdictions require the use of specific fall protection measures before, or in addition to, personal protective equipment (PPE). These measures generally include the use of some of the following: - fixed barriers (e.g., handrails, guardrails) - surface opening protection (e.g., covers, guardrails, etc.) - warning barriers or control zones - fall or travel restraint systems (i.e., a system to prevent a worker from falling from a work position, or from travelling to an unguarded edge from which the worker could fall) - fall containment system (e.g., safety nets) - fall arrest systems (ie., a system that will stop a worker's fall before the worker hits the surface below) There may also be specific legal requirements around use of equipment like ladders and scaffolding. ## What are fall protection plans and why are they important? A fall protection plan is a general term for the policy and procedures used to identify fall hazards, and the measures taken to prevent injury. Included in this plan is selecting, assembling, maintaining, inspecting, using, and dismantling equipment such as ladders, scaffolds, or platforms used for working at heights as well as any fall protection equipment. Emergency procedures for rescuing fallen workers (including those who are hanging in midair by their harness) are also needed. Fall protection plans must be specific to each site where workers are at heights. There is "no one size fits all" plan.…
[6] Occupational Health and Safety Regulations (Nu Reg 003-2016)
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# Daily Exposure Exceeding 85 dBA Lₑₓ (cont.) ## Guardrails (cont.) (3) A wire rope guardrail may be used at the external perimeter of a building under construction. (4) If a wire rope guardrail is used under subsection (3), an employer shall ensure that (a) the guardrail consists of a horizontal top member and a horizontal intermediate member made of wire rope not less than 9.5 mm in diameter, with vertical separators not less than 50 mm wide that are spaced at intervals that are not less than 2.4 m apart; (b) the horizontal top member and horizontal intermediate member are positioned above the working surface in accordance with paragraphs (1)(a) and (b); (c) the guardrail is kept taut by means of a turnbuckle or other appropriate device; and (d) the guardrail is arranged so that a worker coming into contact with the ropes cannot fall through the ropes. (5) An employer shall ensure that a worker does not hang equipment on a guardrail. ## Toeboards 129. (1) - In this section, "toeboard" means a low vertical guard that is (a) located at the outer edge of a platform, scaffold, floor, stair, walkway, pit or other height; and (b) designed to prevent materials or equipment from falling over the edge. (plinthe) (2) An employer shall provide toeboards at the edge of (a) a permanent floor, platform, mezzanine, walkway, ramp, runway or other surface from which it is possible for materials to fall more than 1.2 m; (b) a temporary scaffold or work platform from which it is possible for materials to fall more than 3 m; and (c) a pit for a flywheel or pulley. (3) Subsection (2) does not apply to a loading or unloading area if the employer has taken other precautions to ensure that materials will not fall from the floor or other horizontal surface. (4) If a toeboard is required by these regulations, an employer shall ensure that the toeboard extends from the floor or other horizontal surface to a height of not less than (a) 125 mm from the f…
[7] Fall Protection - Hierarchy of Control
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CCOHS CCHST Canadian Centre for Occupational Health and Safety Centre canadien d'hygiène et de sécurité au travail Fall Protection # Fall Protection - Hierarchy of Control ## On this page What should be considered when work is done at heights? How can work at heights be eliminated? What engineering controls can be used to reduce work at heights? What administrative controls can be used? What are examples of personal protective equipment? What should be considered when work is done at heights? Workplaces that identify any risk of injury due to a fall from heights should implement a fall protection plan that outlines the management of work at heights. These policies and procedures may cover a wide range of elements, such as the use of any fall protection equipment, or the assembling, maintaining, inspecting, using, and dismantling of equipment such as ladders, scaffolds, or platforms used for working at heights. Employers must consider the hierarchy of control when selecting the safest method. Information about the hierarchy of control for fall protection is included in this document. Please see the OSH Answers "Hierarchy of Control' for general information. NOTE that other requirements may be needed that are not discussed in this document. Applying the hierarchy of control for work at heights can be complex. Always consult the legislation that applies in your situation, and with your jurisdiction for complete information. The following information is intended as guidance only. ## How can work at heights be eliminated? The most effective method of control is to eliminate the need to work at a height. Examples include: - Designing the work (structurally or mechanically) to eliminate the need to work at heights - Providing a stable platform or floor Fall Protection - Hierarchy of Control CCOHS
[8] Occupational Health and Safety Code (Alberta Regulation 191/2021)
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# OCCUPATIONAL HEALTH AND SAFETY CODE (cont.) ## Independence of anchors (cont.) Section 152.4 OCCUPATIONAL HEALTH AND SAFETY CODE Part 9 AR 191/2021 ## Wire rope sling as anchor 152.4 An employer must ensure that a wire rope sling used as an anchor is terminated at both ends with a Flemish eye splice rated to at least 90 percent of the wire rope's minimum breaking strength. ## Flexible and rigid horizontal lifeline systems 153(1) An employer must ensure that a flexible horizontal lifeline system manufactured on or after July 1, 2009 meets the requirements of (a) CSA Standard Z259.13-04, Flexible Horizontal Lifeline Systems, or (b) the applicable requirements of CSA Standard Z259. 16-04, Design of Active Fall-Protection Systems. - 153(2) An employer must ensure that a rigid horizontal fall protection system is designed, installed and used in accordance with (a) the manufacturer's specifications, or (b) specifications certified by a professional engineer. ## Installation of horizontal lifeline systems 153.1 An employer must ensure that before a horizontal lifeline system is used, a professional engineer, a competent person authorized by the professional engineer, the manufacturer or a competent person authorized by the manufacturer certifies that the system has been properly installed according to the manufacturer's specifications or to specifications certified by a professional engineer. ## Fixed ladders and climbable structures 154(1) An employer must ensure that if a worker is working from or on a fixed ladder or climbable structure at a height of 3 metres or more and is not protected by a guardrail, continuous protection from falling is provided by (a) equipping the fixed ladder or climbable structure with an integral fall protection system that meets the requirements of (i) CSA Standard Z259.2.4-15, Fall arresters and vertical rigid rails, (i.1) CSA Standard Z259.2.5-17, Fall arresters and vertical lifelines, or (ii) ANSI/ASSE …
[9] Fall Protection - Hierarchy of Control
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# Fall Protection - Hierarchy of Control (cont.) ## How can work at heights be eliminated? (cont.) - Moving the item to a level that is not at a height (e.g., control panels) - Using robots, cameras, or drones for cleaning and inspection of equipment - Lowering the object to the ground (e.g., lights that can be lowered by a rope or chain) - Using a device that allows the material to be handled from a safe location (e.g, an extended pole to reach higher areas instead of using ladders when painting or changing light bulbs) ## What engineering controls can be used to reduce work at heights? Engineering controls are methods that are built into the design of a plant, equipment, materials, or other aspects of the physical work environment. For example, guardrails are stationary or fixed (permanent) systems used to protect workers. The system is an engineering control because it does not rely on the worker to be trained to use or wear a fall protection system. Other examples of engineering controls include: - Placing a cover over the hole - Fixed or suspended scaffolding - Mobile elevating work platforms ## What administrative controls can be used? Administrative controls can include workplace policies and rules that instruct workers in fall protection methods. Examples of administrative controls for fall protection include: - Workplace policies and procedures to manage work at heights, including safe work practices, emergency rescue procedures, weather monitoring, etc. - Warning lines - Train and supervise staff to not cross warning lines or enter unsafe zones. - Controlled access zones - Assembling components on the ground to minimize the time spent working at heights (e.g., assembling roof trusses on the ground before hoisting) What are examples of personal protective equipment? Fall Protection - Hierarchy of Control CCOHS
[10] Fall Protection - Hierarchy of Control
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# Fall Protection - Hierarchy of Control (cont.) ## What administrative controls can be used? (cont.) Personal protective equipment includes various methods, including: - Travel Restraint: A travel restraint system restricts workers' movements in the fall hazard area by allowing them to reach the edge, but they cannot fall over the edge. Travel restraint is often used for leading-edge work that has an unprotected floor, roof, deck, or other walking or working surface. - Fall Arrest: The fall arrest system is designed to catch the worker in the event of a fall. If the fall arrest system is not appropriately planned, designed, and installed, the worker may be injured during the fall, including the potential to bottom out. - Safety nets: Safety nets are considered a passive fall protection system that can be installed as either a barrier to prevent a fall or beneath the work to catch a falling worker. Safety nets are designed to decrease the fall distance, absorb the energy of a fall, and reduce the likelihood or seriousness of an injury. Fact sheet first published: 2022-09-15 Fact sheet last revised: 2022-09-15 ## Disclaimer Although every effort is made to ensure the accuracy, currency and completeness of the information, CCOHS does not guarantee, warrant, represent or undertake that the information provided is correct, accurate or current. CCOHS is not liable for any loss, claim, or demand arising directly or indirectly from any use or reliance upon the information. Fall Protection - Hierarchy of Control CCOHS
[11] Fall Protection - Fall Protection Plan (General)
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# Fall Protection - Fall Protection Plan (General) (cont.) ## How do I know if my workplace should have a fall protection plan? Each workplace should seek the answers to the following questions: - How is working at heights defined in my jurisdiction? - Are workers working at heights? - Is a hazard assessment required (by law, other authority, or good practice)? - Are you required to have a fall protection plan? ## What are some areas to examine during a hazard assessment for fall protection? Look for all areas or situations where there is a risk of falling before any work begins. - Are there any areas where people may fall during tasks they are expected to do? Examples include: - from a height of 3 m (10 ft) or more - from heights less than 3 m (10 ft) where required (e.g., where there is an increased risk of injury) - into operating machinery - into water or other liquid - into or onto a hazardous substance or object - through an opening in a work surface - Are there controls in place to eliminate or reduce the likelihood of falls? - Are workers trained to recognize new or previously unrecognized fall hazards and report them immediately? - Do workers understand the protective measures taken to reduce falls (e.g., guardrails, safety nets, etc.)? - Is all equipment used by workers stable and in good repair, including guardrails, ladders and scaffolding? - Are floors in work areas in a clean and, so far as possible, dry condition? - Are workers educated and trained to understand how and when to use protective equipment safely? - Are the required personal protective equipment, available, maintained in good condition, and used as instructed? Fall Protection - Fall Protection Plan (General) CCOHS
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