Skip to content
All safety questions
Asked by a personGeneral — US and Canadaen-US

Perform a risk assessment for an order picker

A person submitted this question to Rosie's free generator. The asker's identity is neither imported nor published.

Rosie's answer

Published by SALUS

Here is a risk assessment for an order picker, considering potential hazards and control measures:

1. Hazard: Falls from Height

  • Risk: Order pickers often work at elevated levels, increasing the risk of falls leading to serious injuries or fatalities.
  • Control Measures:
    • Ensure the order picker is equipped with appropriate fall protection, such as guardrails, harnesses, and lanyards. Regularly inspect these for damage [1].
    • Provide thorough training on the safe operation of the order picker, including proper climbing techniques and load handling [1].
    • Establish clear procedures for working at height, including the use of spotters or safety observers when necessary.
    • Maintain a clear and unobstructed work area to prevent trips and falls.

2. Hazard: Collision with Objects/Vehicles

  • Risk: Order pickers may collide with racking, other equipment, or pedestrians, resulting in injuries or damage.
  • Control Measures:
    • Implement designated traffic routes and pedestrian walkways to separate order pickers from other vehicles and personnel.
    • Use visual aids such as mirrors, warning signs, and flashing lights to improve visibility and awareness.
    • Train order pickers on safe operating speeds and techniques for navigating confined spaces.
    • Regularly inspect and maintain the order picker to ensure proper functioning of brakes, steering, and warning devices.

3. Hazard: Musculoskeletal Injuries

  • Risk: Repetitive lifting, bending, and reaching can lead to strains, sprains, and other musculoskeletal disorders.
  • Control Measures:
    • Implement ergonomic principles in the design of the order picking process, such as optimizing picking heights and minimizing reaching distances.
    • Provide training on proper lifting techniques and the use of mechanical aids such as dollies or carts.
    • Encourage regular breaks and stretching exercises to reduce muscle fatigue.
    • Rotate tasks among workers to minimize repetitive motions.

4. Hazard: Exposure to Hazardous Substances

  • Risk: Order pickers may be exposed to dust, fumes, or chemicals from the products they handle, leading to respiratory or skin irritation [2].
  • Control Measures:
    • Ensure adequate ventilation in the work area to minimize airborne contaminants [1].
    • Provide appropriate personal protective equipment (PPE) such as gloves, safety glasses, and respirators, depending on the specific hazards [3].
    • Provide training on the hazards of the materials being handled and the proper use of PPE.
    • Maintain Safety Data Sheets (SDS) for all hazardous materials and make them readily accessible to workers.

5. Hazard: Equipment Malfunction

  • Risk: Malfunctioning order pickers can cause accidents, leading to injuries or property damage.
  • Control Measures:
    • Establish a regular maintenance program for the order picker, including inspections, lubrication, and repairs.
    • Train order pickers to recognize and report any equipment malfunctions promptly.
    • Take malfunctioning equipment out of service until it can be properly repaired.

6. Hazard: Tip-over

  • Risk: Order pickers can tip over if overloaded, operated on uneven surfaces, or turned too sharply.
  • Control Measures:
    • Clearly mark the maximum load capacity of the order picker and train operators to adhere to these limits.
    • Ensure that the work area is free of obstructions and that surfaces are level and stable.
    • Train operators on safe turning techniques and the importance of maintaining a low center of gravity.

7. Hazard: Crushing

  • Risk: Workers can be crushed by the order picker or by falling objects.
  • Control Measures:
    • Ensure that workers are trained to maintain a safe distance from the order picker when it is in operation.
    • Implement procedures for securing loads to prevent them from falling.
    • Use overhead guards or other protective devices to protect operators from falling objects.

Monitoring and Review:

  • Regularly inspect the work area and equipment to identify and correct any hazards.
  • Review accident and incident reports to identify trends and areas for improvement.
  • Conduct periodic safety audits to ensure compliance with established procedures.
  • Update the risk assessment as needed to reflect changes in the work environment or equipment.
3 source record(s)

Sources used for this answer

[1] PPG PERMANIZER Exterior Acrylic Latex - Satin

Page 6

Open source document

Source excerpt

# Section 7. Handling and storage (cont.) ## Control parameters (cont.) Product code 00428835 Date of issue 4 May 2025 Version 12.01 # Product name 769-40 PPG PERMANIZER EXTERIOR LATEX SATIN ULTRA DEEP BASE # Section 8. Exposure controls/personal protection Consult local authorities for acceptable exposure limits. <table><tr><th>Recommended monitoring : procedures</th><th>Reference should be made to appropriate monitoring standards. Reference to national guidance documents for methods for the determination of hazardous substances will also be required.</th></tr><tr><td>Appropriate engineering : controls Environmental exposure : controls</td><td>If user operations generate dust, fumes, gas, vapor or mist, use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended or statutory limits. Emissions from ventilation or work process equipment should be checked to ensure they comply with the requirements of environmental protection legislation. In some cases, fume scrubbers, filters or engineering modifications to the process equipment will be necessary to reduce emissions to acceptable levels.</td></tr><tr><td>Individual protection measures</td><td></td></tr><tr><td>Hygiene measures :</td><td>Wash hands, forearms and face thoroughly after handling chemical products, before eating, smoking and using the lavatory and at the end of the working period. Appropriate techniques should be used to remove potentially contaminated clothing. Contaminated work clothing should not be allowed out of the workplace. Wash contaminated clothing before reusing. Ensure that eyewash stations and safety showers are close to the workstation location.</td></tr><tr><td>Eye/face protection : Skin protection</td><td>Safety glasses with side shields.</td></tr><tr><td>Hand protection :</td><td>Chemical-resistant, impervious gloves complying with an approved standard should be worn at all times when handl…

[2] LIQUID NAILS Heavy Duty Interior & Exterior Construction Adhesive - Solvent Based

Page 8

Open source document

Source excerpt

# Section 8. Exposure controls/personal protection (cont.) Product code 00407693 # Product name LN-901 HEAVY DUTY AHE90112TN0 Date of issue 3 May 2025 Version 23 # Section 8. Exposure controls/personal protection <table><tr><th>Recommended monitoring : procedures</th><th>Reference should be made to appropriate monitoring standards. Reference to national guidance documents for methods for the determination of hazardous substances will also be required.</th></tr><tr><td>Appropriate engineering : controls</td><td>Use only with adequate ventilation. Use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended or statutory limits. The engineering controls also need to keep gas, vapor or dust concentrations below any lower explosive limits. Use explosion-proof ventilation equipment.</td></tr><tr><td>Environmental exposure : controls</td><td>Emissions from ventilation or work process equipment should be checked to ensure they comply with the requirements of environmental protection legislation. In some cases, fume scrubbers, filters or engineering modifications to the process equipment will be necessary to reduce emissions to acceptable levels.</td></tr><tr><td>Individual protection measures</td><td></td></tr><tr><td>Hygiene measures :</td><td>Wash hands, forearms and face thoroughly after handling chemical products, before eating, smoking and using the lavatory and at the end of the working period. Appropriate techniques should be used to remove potentially contaminated clothing. Wash contaminated clothing before reusing. Ensure that eyewash stations and safety showers are close to the workstation location.</td></tr><tr><td>Eye/face protection : Skin protection</td><td>Chemical splash goggles.</td></tr><tr><td>Hand protection :</td><td>Chemical-resistant, impervious gloves complying with an approved standard should be worn at all times when handling chemical products if a risk …

[3] LIQUID NAILS Concrete & Mortar Repair Interior & Exterior Sealant

Page 6

Open source document

Source excerpt

# Section 7. Handling and storage (cont.) ## Control parameters (cont.) Product code 00407688 Product name CR-805 CNCRETE RPR AHE80512GR0 Date of issue 3 May 2025 Version 17 # Section 8. Exposure controls/personal protection titanium dioxide Respirable. ACGIH TLV (United States, 1/2024) TWA 8 hours: 2.5 mg/m³. Form: respirable fraction, finescale particles. OSHA PEL (United States, 5/2018) TWA 8 hours: 15 mg/m3. Form: Total dust. ## Key to abbreviations <table><tr><th></th><th>Key to</th><th></th><th></th></tr><tr><td>A</td><td>= Acceptable Maximum Peak</td><td>S</td><td>= Potential skin absorption</td></tr><tr><td>ACGIH</td><td>= American Conference of Governmental Industrial Hygienists.</td><td>SR</td><td>= Respiratory sensitization</td></tr><tr><td>C</td><td>= Ceiling Limit</td><td>SS</td><td>= Skin sensitization</td></tr><tr><td>F</td><td>= Fume</td><td>STEL</td><td>= Short term Exposure limit values</td></tr><tr><td>IPEL</td><td>= Internal Permissible Exposure Limit</td><td>TD</td><td>= Total dust</td></tr><tr><td>OSHA</td><td>= Occupational Safety and Health Administration.</td><td>TLV</td><td>= Threshold Limit Value</td></tr><tr><td>R</td><td>= Respirable</td><td>TWA</td><td>= Time Weighted Average</td></tr><tr><td>Z</td><td>= OSHA 29 CFR 1910.1200 Subpart Z - Toxic and Hazardous Substances</td><td></td><td></td></tr></table> ## Consult local authorities for acceptable exposure limits. Recommended monitoring procedures ## Appropriate engineering controls Environmental exposure controls : Reference should be made to appropriate monitoring standards. Reference to national guidance documents for methods for the determination of hazardous substances will also be required. ## Individual protection measures Hygiene measures : : If user operations generate dust, fumes, gas, vapor or mist, use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended or statutor…

Related Q&A

Keep exploring.

Human questionGeneral

de beers safety standards

De Beers Safety Standards and Critical Safety Procedures ======================================================== This document outlines the safety standards and critical safety procedures necessary to ensure a safe working environment and prevent workplace accidents, based on industry best practices and regulatory

Read the thread
Human questionUS

line break safe work procedure

Safe Work Procedure: Line Breaking Operations ============================================= Document Number: \[SWP-NUMBER] Revision Date: \[DATE] Next Review Date: \[NEXT REVIEW DATE] Department: \[DEPARTMENT NAME] 1\. Scope This safe work procedure (SWP) outlines the necessary steps and safety precautions for safely

Read the thread
Human questionUS

Write a risk assessment for FAHU replacement

A suitable safe system of work for replacing a Fresh Air Handling Unit (FAHU) should begin with a task-specific risk assessment, coordination with the client/site operator, and a permit-to-work package covering isolation, lifting, work at height, electrical work, hot work if applicable, and any confined-space elements.

Read the thread
Human questionUS

Write a pre-task plan for Daily safety briefing

A compliant pre-task plan and daily safety briefing should be completed before work starts and updated whenever conditions, scope, personnel, or controls change. The process should be site-specific and should use a documented job hazard analysis (JHA/JSA) to break the work into steps, identify hazards for each step

Read the thread
Discussion thread

Add your experience.

Community answers can add practical context. They are moderated, but they are not SALUS-reviewed safety guidance.

New contributions are temporarily closed while the moderation queue is configured.

Community answers(0)

No community answers have been approved yet.

Comments on Rosie's answer(0)

No comments have been approved yet.

Ready to put operational safety to work?

Join 400K users across 150K sites already on SALUS.

Request a demo

No commitment · 30-minute personalized walkthrough