working procation for work around batteryplant electroyte
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Published by SALUSA safe work procedure for working around battery plant electrolyte should treat lead-acid battery work as a corrosive chemical, electrical, fire, explosion, and materials-handling task. The main hazards are sulfuric acid exposure, hydrogen generation during charging, possible toxic by-products from improper charging, electrical shock, and the weight of industrial batteries. Employers should base procedures on the battery manufacturer’s instructions, the SDS, and applicable occupational safety, fire, and electrical requirements, and ensure only trained and authorized workers perform charging, watering, electrolyte handling, spill response, and battery movement. [11] [7] [6]
Key hazards and risk assessment factors:
- Sulfuric acid is corrosive and can cause severe skin burns and eye damage; mist inhalation can injure the respiratory tract.
- Charging generates hydrogen, which can form explosive mixtures in air; ignition sources must be controlled.
- Improper charging may generate arsine, stibine, or hydrogen sulfide, reinforcing the need for ventilation and correct charging practices.
- Battery terminals and conductive tools create shock, arc, and short-circuit hazards.
- Industrial batteries are extremely heavy and require mechanical handling methods and secure restraint.
- Risk assessments should evaluate battery type, charging method, watering tasks, ventilation, spill potential, exposure routes, emergency equipment, and worker training.
[9] [7] [14] Safe work procedure for electrolyte handling and battery watering:
- Perform the task only in a designated, approved, well-ventilated battery area with eyewash/shower access, spill supplies, and required PPE available before work starts.
- Review the SDS, manufacturer instructions, and site-specific procedure. Inspect the battery, charger, cables, containers, and work area for leaks, damage, blocked vents, ignition sources, and incompatible materials.
- Secure the battery and use proper mechanical handling equipment if the battery must be moved. Keep metal tools and jewelry away from terminals and prevent contact across positive and negative terminals.
- For flooded lead-acid batteries, water only after the battery is fully charged and cooled. Use distilled water only.
- Never add sulfuric acid to the electrolyte during routine watering. Do not water before or during charging because boil-over can cause acid leakage.
- Handle electrolyte carefully to avoid splashing. Keep containers closed, use only suitable corrosion-resistant containers, and never use metal containers where prohibited by the SDS.
- Do not add water directly to concentrated corrosive acid. If dilution is ever required under controlled procedures, always add corrosives slowly to cold water.
- Wash hands and face after handling, remove contaminated clothing promptly, and prevent contaminated items from being reused unless properly decontaminated.
[2] [6] [10] PPE requirements:
- Minimum PPE for charging, filling, draining, or watering electrolyte: chemical splash goggles, face shield, acid-resistant gloves, and acid-resistant apron.
- Use additional chemical-resistant clothing and boots where splashing or incidental contact is possible.
- Use tightly fitting eye protection and face protection whenever contact is possible.
- If airborne sulfuric acid mist may exceed limits or ventilation is inadequate, use a NIOSH-approved respirator selected under the employer’s respiratory protection program.
- Remove contaminated clothing immediately and wash contaminated clothing before reuse unless it must be discarded due to damage or contamination.
[12] [8] [13] For OSHA-oriented compliance, employers should ensure hazard communication, SDS access, employee training, PPE assessment and use, emergency eyewash/shower availability, exposure control, and respiratory protection where needed. The sulfuric acid SDS lists an OSHA airborne limit of 1 mg/m3 TWA, while ACGIH recommends 0\.2 mg/m3 TWA for thoracic particulate matter. Good practice is to keep exposures as low as reasonably achievable through enclosure, local exhaust, and corrosion-resistant ventilation systems separate from other ventilation where necessary. [13] [10] [10]
Charging area, ventilation, and ignition control:
- Charge batteries only in approved, dedicated, well-ventilated areas.
- Ventilation should prevent hydrogen accumulation above 25% of its lower explosive limit, or above 1% by volume, during worst-case charging conditions.
- Keep charging stations at least 1\.5 m from combustible materials where that code requirement applies.
- Prohibit smoking, open flames, hot work, sparks, and other ignition sources in or near charging areas.
- Ensure battery ventilation openings remain unobstructed.
- Install and maintain emergency eyewash and shower equipment in the charging area.
[1] [7] [12] Spill response and hazardous materials handling:
- Stop work, isolate the area, and keep unnecessary or unprotected personnel out.
- Wear appropriate acid-resistant PPE before approaching the spill. Avoid breathing vapors, aerosols, or mists, and ensure adequate ventilation.
- Protect drains and prevent release to the environment.
- For small spills, contain and absorb with compatible non-reactive absorbent, then neutralize sulfuric acid with an appropriate neutralizing agent such as baking soda solution if permitted by site procedure.
- For larger spills, dike to prevent runoff, recover liquid with suitable pumps or vacuum equipment, and place waste and contaminated absorbent in suitable covered, labeled, corrosion-resistant containers.
- Do not touch damaged containers or spilled product without proper PPE. Remove incompatible materials from the area.
- Dispose of contaminated absorbents, PPE, and debris as hazardous waste in accordance with site procedure and regulatory requirements.
- Report spills and near misses according to the spill control procedure, and notify emergency services or authorities when required.
[5] [4] [3] Emergency procedures for sulfuric acid exposure:
- Skin or eye contact: immediately flush with clean, lukewarm, gently flowing water for at least 30 minutes using an emergency eyewash or shower.
- Do not interrupt flushing. If irritation persists, continue or repeat flushing as directed by medical personnel.
- Remove contaminated clothing, shoes, and leather goods under running water; discard contaminated leather items.
- Avoid rinsing contaminated water into the unaffected eye or onto unaffected skin.
- First aiders should avoid direct contact and wear chemical protective gloves and eye/face protection.
- Seek emergency medical care immediately; call 911 or a poison center as appropriate, and continue flushing during transport if safe to do so.
- If inhaled, move the person to fresh air and keep them comfortable for breathing; obtain immediate medical attention.
- If swallowed, rinse mouth and do not induce vomiting.
[1] [3] [9] Chemical safety and storage controls should include keeping sulfuric acid in suitable corrosive-resistant containers, tightly closed, locked where required, away from incompatible materials, heat, ignition sources, and direct sunlight. Do not store in metal containers where prohibited. Sulfuric acid reacts violently with water and many chemicals, and reacts with metals to produce highly flammable hydrogen gas. Never reuse empty acid containers. Inspect storage and transfer containers regularly for leaks, crystallization, or damage. [4] [5] [10]
A practical battery-electrolyte safe work procedure should therefore require: documented hazard assessment; written charging/watering/spill/first-aid procedures; trained authorized workers; designated ventilated charging areas; ignition control; required PPE; eyewash and shower access; spill kits with neutralizer; exposure monitoring where mist may be present; proper waste disposal; and periodic inspection of chargers, batteries, ventilation, emergency equipment, and storage containers. This approach aligns with core OSHA expectations for hazard communication, PPE, emergency response, and exposure control, while also matching the cited battery and sulfuric acid guidance. [11] [15] [16]
Sources used for this answer
[1] Battery Charging - Industrial Lead-Acid Batteries
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# Battery Charging - Industrial Lead-Acid Batteries (cont.) ## Are there any other hazards involved? (cont.) Depending on the metal alloy composition in lead-acid batteries, a battery being charged can generate two highly toxic by-products. One is arsine (arsenic hydride, AsH3) and the other is stibine (antimony hydride, SbH3). Generally, the air levels of these metal hydrides tend to remain well below the current occupational exposure limits during battery charging operations. Overcharging a lead acid battery can also lead to the generation of hydrogen sulfide, which can cause harm to workers if exposed. Although these risks may be minimal when batteries a properly charged, their possible presence re-enforces the need for adequate ventilation systems. In addition, always follow the manufacturer's recommend charging time and only use manufacturer-approved charging devices appropriate for the voltage and amp-hours (ah) of the battery. ## How should industrial size batteries be handled? Industrial batteries (e.g., forklifts or battery powered industrial trucks) may weigh up to 900 kg (2,000 lbs) or more. Workers must be trained in how to safely move batteries using appropriate equipment (e.g., specially equipped forklift, battery cart, conveyor, overhead hoist, etc.) - Batteries must be securely placed and restrained. - Use only the appropriate tools and follow safe work procedures. Fact sheet last revised: 2023-01-26 ## Disclaimer Although every effort is made to ensure the accuracy, currency and completeness of the information, CCOHS does not guarantee, warrant, represent or undertake that the information provided is correct, accurate or current. CCOHS is not liable for any loss, claim, or demand arising directly or indirectly from any use or reliance upon the information. Battery Charging - Industrial Lead-Acid Batteries CCOHS
[2] Battery Charging - Industrial Lead-Acid Batteries
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# Battery Charging - Industrial Lead-Acid Batteries (cont.) ## Why is it important to follow safety procedures when charging batteries? (cont.) NOTE: This OSH Answers document provides general guidance for industrial lead-acid batteries used to operate forklifts and is not meant to replace the requirements from the manufacturer or legislation. ## What are the risks of charging an industrial lead-acid battery? The charging of lead-acid batteries (e.g., forklift or industrial truck batteries) can be hazardous. The two primary risks are from hydrogen gas formed when the battery is being charged and the sulfuric acid in the battery fluid, also known as the electrolyte. Hydrogen gas can lead to fires and explosions, and worker exposure to sulfuric acid can lead to chemical burns and other adverse health effects. Improper handling of batteries can also lead to shocks and electrocution, and battery charging can also result in the release of other harmful contaminants. For general safety precautions when working with batteries, please see the OSH Answers Garages - Batteries which covers automotive vehicle sized batteries and the OSH Answers on Forklift Trucks - Lead-Acid Batteries for forklift batteries. For specific guidelines regarding large industrial batteries, check with the manufacturer for recommended safe work procedures. ## Why is there a risk of an explosion? When leac-acid batteries are being recharged, they generate hydrogen gas that is explosive in certain concentrations in air (explosive limits are 4.1 to 72 percent hydrogen in air). The ventilation system needs to be able to exchange an adequate amount of fresh air for the number of batteries being charged. This is essential to prevent an explosion. Batteries should also not be charged or handled near sources of heat, flames or sparks, such as welding activities, burning cigarettes, or other source of ignition. Charging stations for battery-powered industrial trucks, per the National Fire Code of Can…
[3] Safety Data Sheet - Sulfuric Acid
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# SAFETY DATA SHEET (cont.) ## SECTION 6: Accidental release measures - 6.1 Personal precautions, protective equipment and emergency procedures Advice for non-emergency personnel: Do not breathe vapors, aerosols. Avoid substance contact. Ensure adequate ventilation. Evacuate the danger area, observe emergency procedures, consult an expert. For personal protection see section 8. - 6.2 Environmental precautions - Do not let product enter drains. - 6.3 Methods and materials for containment and cleaning up Cover drains. Collect, bind, and pump off spills. Observe possible material restrictions (see sections 7 and 10). Take up with liquid-absorbent and neutralising material (e.g. Chemizorb® H+, Merck Art. No. 101595). Dispose of properly. Clean up affected area. - 6.4 Reference to other sections - For disposal see section 13. ## SECTION 7: Handling and storage - 7.1 Precautions for safe handling For precautions see section 2.2. - 7.2 Conditions for safe storage, including any incompatibilities - Storage conditions - No metal containers. - Tightly closed. - Storage class - Storage class (TRGS 510): 8B: Non-combustible, corrosive hazardous materials - 7.3 Specific end use(s) - Apart from the uses mentioned in section 1.2 no other specific uses are stipulated ## SECTION 8: Exposure controls/personal protection 8.1 Control parameters Ingredients with workplace control parameters Aldrich 339741 The life science business of Merck KGaA, Darmstadt, Germany operates as MilliporeSigma in the US and Canada Page 4 of 11 lillipoRe SiGMa
[4] Requirements for Emergency Eyewash and Shower Equipment
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WORK SAFE KENTUCKY Free safety resources provided by KEMI HOME SAFETY RESOURCES SAFETY TRAINING SAFETY BLOG ABOUT KEMI CONTACT US O # Requirements for Emergency Eyewash and Shower Equipment Print a Sign-In Sheet | Spanish Version Coming Soon Many have emergency eyewash and shower stations. If an employee's body or eyes are exposed to a corrosive material, the equipment must be available for quick flushing and drenching of the body or eyes. The eyewash and shower must be within the work area and accessible for emergency use. Eyewash and Shower equipment guidelines are set by the American National Standard (ANSI) Z358.1-1990 and adopted by Kentucky Standard General Industry 803 KAR 2:310. ## Definitions (within the Standard) • Corrosive - A chemical that causes visible destruction of, or irreversible alterations to living tissue to the exposure site. • Irritant - A chemical (not a corrosive) that causes a reversible inflammatory effect on living tissue to the exposure site. Chemicals that cause irritation are not required to provide eyewash/shower stations under these standards. • Plumbed unit - Connected to a constant water line. • Self-contained - A unit that stores water and does not have a constant water line. • Combination unit - An eyewash and shower combined into one common assembly. • Thermostatic mixing valve - A valve installed in the water line that makes the temperature of the water passing through it within a set range. This makes sure that the water is not too hot or too cold. Requirements • Eyewash/shower station must be a maximum of 10 seconds or 40 feet from the potential exposure of corrosives. Doorways should not be blocked or locked. • Eyewash/shower stations should be well-lit and identified by a visible sign. • Make sure eyewash/shower stations are not blocked or have items stacked on top of them. • If you have a battery charging area and add electrolyte for your powered industrial trucks, you must have an eyewash/shower statio…
[5] Spill Response - Chemicals
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# Spill Response - Chemicals (cont.) ## How can a workplace prepare for a chemical spill response? (cont.) American Society for Testing and Materials (ASTM) Standard Guide for Using Aqueous Foams to Control the Vapor Hazard from Immiscible Volatile Liquids (USA) ## What should a chemical spill control procedure include? A spill control procedure should define and establish the following: - Definition of what that workplace considers to be small and large spills, including the types of spills that can be handled internally versus the spills that a specialized spill response team should handle. Generally speaking: - A small spill is one that is of a limited quantity, does not spread fast, and does not place workers, the workplace, or the environment in danger. - A specialized spill response should be used where there is a risk of fire or explosion or the chemical is highly toxic. - Who is to respond to the spill and their contact information - Spill prevention measures to be followed. These measures may include using double-wall tanks, secondary containment, and following safe handling and storing procedures. - Instructions on how to control spills of specific chemicals, and when safe to do so. - The appropriate method to reduce the hazard of the spilled chemical (e.g., stabilization, neutralization, dilution, etc.). - Clean-up procedures. - Area decontamination procedures. - How to dispose of the contaminated materials. These materials should be disposed of according to local regulatory requirements for environmental protection. - First aid procedures. - List of appropriate personal protective equipment (PPE) - Decontamination procedures for the personal protective equipment (PPE), as appropriate - Reporting procedures for all spills and near-misses, such as to a specified person or department, or the health and safety committee. - Determine which spills must be reported to local authorities, especially if the spill has leaked into the drains or …
[6] Forklift Trucks - Batteries
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# Forklift Trucks - Batteries (cont.) ## Why is it important to follow safety procedures when charging batteries? (cont.) NOTE: This OSH Answers document provides general guidance for industrial lead-acid batteries used to operate forklifts and is not meant to replace the requirements from the manufacturer or legislation. ## Why should you follow safety precautions when charging batteries? Lead-acid batteries contain sulfuric acid. Only trained and authorized personnel should handle them. When talking about lead-acid batteries, people usually call sulfuric acid "battery acid" or the "electrolyte". An electrolyte is a general term used to describe a non-metallic substance like sulfuric acid or salts that can conduct electricity when dissolved in water. Lead-acid batteries can produce explosive mixtures of hydrogen and oxygen gases when they are being charged. Note that in some cases, hydrogen gas has been found to interfere with carbon monoxide detectors. Check with your detector manufacturer(s) for more information. - Charge batteries only in approved, well-ventilated battery-charging areas. - Install a safety shower and an eyewash station in a battery-charging area. - Always follow the manufacturer's instructions for safely charging the battery. ## What are some precautions to use when watering a battery? During the normal operation of a forklift with a flooded lead acid battery, the water in the electrolyte evaporates and needs to be refilled (watered) to keep the battery operating effectively and safely. - Develop procedures based on the manufacturer's instructions on how and when to water the battery. - In general, a battery should be watered after it has been fully charged and cooled down. - Do not water a battery before or during charging, as the water may boil over and cause acid to leak. - Use distilled water (not tap water) to refill the electrolyte. - Never add sulfuric acid to the electrolyte. - Wear appropriate personal protective equipme…
[7] Forklift Trucks - Batteries
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# Forklift Trucks - Batteries (cont.) ## What are some precautions to use when watering a battery? (cont.) - Use extreme care to avoid spilling or splashing the electrolyte. It can destroy clothing and burn the eyes and skin. - Make sure spill response equipment and personal protective equipment are readily available, and that spill response procedures have been developed. - Neutralize spilled or splashed sulfuric acid (electrolyte) with an appropriate neutralizing solution (e.g., baking soda solution), clean the spill area using spill response supplies (e.g., cleaning pads, disposable bags), and rinse the area with clean water. Make sure appropriate personal protective equipment is worn. - Dispose of contaminated items safely. ## What do I do if someone gets sulfuric acid (electrolyte) on their skin? Emergency response and first-aid procedures should be developed in the case of worker exposure. An example of a first-aid procedure is: - As quickly as possible, flush the contaminated area with lukewarm, gently flowing water for at least 30 minutes using an emergency eye wash station or shower. - If irritation persists, repeat flushing. - DO NOT INTERRUPT FLUSHING. If necessary, keep the emergency vehicle waiting if advised by medical professionals. - Do not rinse contaminated water into the unaffected eye, or onto other areas such as the face or skin. - Under running water, remove contaminated clothing, shoes, and other leather goods (e.g., watchbands, belts). Discard contaminated clothing, shoes, and leather goods. - First aiders should avoid direct contact. Wear chemical protective gloves, eye and face protection and other PPE, if necessary. - Quickly transport the person to an emergency care facility or call 911. If it is safe to do so, continue flushing during transport. - Safely dispose of contaminated clothing, equipment, and materials. ## What do I do if someone gets sulfuric acid (electrolyte) in their eyes? Avoid direct contact. Wear …
[8] Sulfuric Acid
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# What are first aid measures for sulfuric acid? (cont.) ## What are fire hazards and extinguishing media for sulfuric acid? (cont.) Specific Hazards Arising from the Chemical: Contact with water causes violent frothing and spattering. Reacts with metals to produce highly flammable hydrogen gas. Closed containers may rupture violently when heated releasing contents. In a fire, the following hazardous materials may be generated: corrosive sulfur oxides. ## What are the stability and reactivity hazards of sulfuric acid? - Chemical Stability: Normally stable. - Conditions to Avoid: Water, moisture or humidity. - Incompatible Materials: Highly reactive. Reacts violently with: many chemicals, including, water. Corrosive to: aluminum alloys, carbon steel, and other metals. - Hazardous Decomposition Products: None known. - Possibility of Hazardous Reactions: None known. ## What are unintentional release measures for sulfuric acid? Personal Precautions: Evacuate the area immediately. Isolate the hazard area. Keep out unnecessary and unprotected personnel. Do not touch damaged containers or spilled product unless wearing appropriate protective equipment. Remove or isolate incompatible materials as well as other hazardous materials. Methods for Containment and Clean-up: Small spills or leaks: contain and soak up spill with absorbent that does not react with spilled product. Place used absorbent into suitable, covered, labelled containers for disposal. Large spills or leaks: contain and soak up spill with absorbent that does not react with spilled product. Dike spilled product to prevent runoff. Remove or recover liquid using pumps or vacuum equipment. Place used absorbent into suitable, covered, labelled containers for disposal. Store recovered product in suitable containers that are: corrosion-resistant. Contaminated absorbent poses the same hazard as the spilled product. Other Information: Large spills: contact supplier, local fire and emergency services for …
[9] Safety Data Sheet - Sulfuric Acid
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# SAFETY DATA SHEET (cont.) ## SECTION 8: Exposure controls/personal protection (cont.) <table><tr><th>Component</th><th>CAS-No.</th><th>Value</th><th>Control parameters</th><th>Basis</th></tr><tr><td>sulphuric acid</td><td>7664-93-9</td><td>TWA</td><td>0.2 mg/m3</td><td>USA. ACGIH Threshold Limit Values (TLV)</td></tr><tr><td></td><td></td><td>TWA</td><td>1 mg/m3</td><td>USA. Table Z-1-A Limits for Air Contaminants (1989 vacated values)</td></tr><tr><td></td><td></td><td>TWA</td><td>1 mg/m3</td><td>USA. Occupational Exposure Limits (OSHA) - Table Z-1 Limits for Air Contaminants</td></tr></table> ## 8.2 Exposure controls ## Appropriate engineering controls Change contaminated clothing and immerse in water. Preventive skin protection Wash hands and face after working with substance. ## Personal protective equipment ## Eye/face protection Use equipment for eye protection tested and approved under appropriate government standards such as NIOSH (US) or EN 166(EU). Tightly fitting safety goggles ## Skin protection This recommendation applies only to the product stated in the safety data sheet, supplied by us and for the designated use. When dissolving in or mixing with other substances and under conditions deviating from those stated in EN [redacted postal code]-1 please contact the supplier of CE-approved gloves (e.g. KCL GmbH, D-[redacted postal code] Eichenzell, Internet: www.kcl.de). Full contact Material: Viton Minimum layer thickness: 0.7 mm Break through time: 480 min Material tested:Vitoject® (KCL 890 / Aldrich Z677698, Size M) This recommendation applies only to the product stated in the safety data sheet, supplied by us and for the designated use. When dissolving in or mixing with other substances and under conditions deviating from those stated in EN [redacted postal code]-1 please contact the supplier of CE-approved gloves (e.g. KCL GmbH, D-[redacted postal code] Eichenzell, Internet: www.kcl.de). Splash contact Material: butyl-rubber Minimum layer…
[10] Battery Charging - Industrial Lead-Acid Batteries
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# Battery Charging - Industrial Lead-Acid Batteries (cont.) ## What are the ventilation requirements for charging areas? (cont.) Many standards and codes recommend a ventilation system that prevents the accumulation of hydrogen to above 25% of its lower explosive limit (LEL), or above 1% by volume. Guidelines for ventilation in battery charging areas, based on the National Fire Protection Agency Standards (NFPA 855), are provided below: Natural exhaust ventilation: designed to limit the concentration of flammable gas to 25% of the lower explosive limit (LEL) during the worst-case scenario of charging all batteries at the same time. Mechanical Ventilation: an exhaust ventilation rate that is effective at limiting the maximum concentration of hydrogen to 1% of the total volume of the room or area during a worst-case scenario when all batteries are being charged at the same time. Alternatively, having a ventilation rate based on the area of not less than 1ft3 / min / ft2 of the floor area of the room. ## Why can you get a burn from acid when handling the batteries? You can get a skin burn when handling lead-acid batteries. Sulfuric acid is the acid used in lead-acid batteries (electrolyte) and it is corrosive. Note: workers should never pour sulfuric acid into flooded lead acid batteries (included in new watering a battery section). If a worker comes in contact with sulfuric acid when watering a battery or when handling a leaky battery, it can burn and destroy the skin. It is corrosive to all other body tissues. For example, the eyes, respiratory tract, or digestive system can be harmed severely if a worker gets a splash in the eyes, inhales sulfuric acid mist or unintentionally ingests sulfuric acid. As with any corrosive chemical, appropriate handling procedures must be followed to prevent contact with the liquid. These procedures include the wearing of face and eye protection, and protective chemical- resistant clothing such as aprons and gloves that are suita…
[11] Occupational Safety General Regulations (N.S. Reg. 44/99)
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# vehicle or equipment does not overturn. (cont.) ## Hazardous substance storage (cont.) (2) Where a rechargeable storage battery is charged, or filled with or drained of electrolyte, an employer shall (a) provide an employee performing this work with (i) goggles and a face shield, (ii) acid resistant gloves, and (iii) an acid resistant apron; and (b) ensure that an employee uses this personal protective equipment while performing this work. 44 - An employer shall ensure that a rechargeable storage battery (a) is adequately secured when in use or during charging; (b) has unobstructed ventilation openings; and Clause 44(b) amended: O.I.C. 2000-130, N.S. Reg. 52/2000. (c) where it contains an electrolyte and is of no further use, is disposed of in a manner that prevents unintentional spillage of electrolyte. Clause 44(c) replaced: O.I.C. 2000-130, N.S. Reg. 52/2000. - Compressed gas - 45 (1) An employer shall ensure that compressed gas in a container is used, stored and handled in an adequate manner. (2) For the purpose of subsection (1), the latest version of Compressed Gas Association standard CGA P-1, "Safe Handling of Compressed Gases in Containers" is presumed to indicate the required standard of reasonable care, unless an employer proves that this is not reasonably practicable in a particular circumstance. - Subsection 45(2) amended: O.I.C. 2013-65, N.S. Reg. 53/2013. - 46 (1) An employer shall ensure that a regulator, automatic reducing valve, gauge, hose line or other equipment provided for use with a compressed gas cylinder and a particular gas or group of gases, is not used on a compressed gas cylinder containing a different gas unless this use is approved by the supplier of the regulator, automatic reducing valve, gauge, hose line or other equipment. (2) An employer shall ensure that a compressed gas cylinder has Disclaimer: This is an unofficial version provided for your convenience only. Where accuracy is critical, please c…
[12] Sulfuric Acid
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# What are first aid measures for sulfuric acid? (cont.) ## What are unintentional release measures for sulfuric acid? (cont.) Handling: Avoid generating vapours or mists. Immediately report leaks, spills, or failures of the safety equipment (e.g., ventilation system). Prevent unintentional contact with incompatible chemicals. Never add water to a corrosive. Always add corrosives slowly to COLD water. If the product is transferred to another container, ensure the new container is suitable for the product. Never reuse empty containers, even if they appear to be clean. Storage: Store in an area that is: cool, dry, out of direct sunlight and away from heat and ignition sources, separate from incompatible materials. Avoid bulk storage indoors. Regularly inspect for physical changes or signs of crystallization, damage or leaks. ## What is the American Conference of Governmental Industrial Hygienists (ACGIH®) recommended exposure limit for sulfuric acid? ACGIH® TLV® - TWA: 0.2 mg/m³ (T) A2(M) Exposure Guideline Comments: TLV® = Threshold Limit Value. TWA = Time-Weighted Average. T = Thoracic particulate matter. Sulfuric acid itself has not been evaluated for carcinogenicity. (M) ACGIH has evaluated strong inorganic mists containing sulfuric acid. This classification is A2 - Suspected human carcinogen. Adapted from: 2022 TLVs® and BEls® - Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices. Cincinnati: American Conference of Governmental Industrial Hygienists (ACGIH) NOTE: In many (but not all) Canadian jurisdictions, the exposure limits are similar to the ACGIH® TLVs®. Since legislation varies by jurisdiction, contact your local jurisdiction for exact details. A list is available in the OSH Answers on Canadian Governmental Occupational Health & Safety Departments. A list of which acts and regulations that cover exposure limits to chemical and biological agents is available on our website. Please note that while you c…
[13] Battery Charging - Industrial Lead-Acid Batteries
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# Battery Charging - Industrial Lead-Acid Batteries (cont.) ## Why can you get a burn from acid when handling the batteries? (cont.) - Take care not to rinse contaminated water into the unaffected eye, or onto the face or skin. - First aiders should avoid direct contact. Wear chemical protective gloves, eye and face protection and other PPE, as necessary. - Quickly transport the victim to an emergency care facility or call 911. If safe to do so, continue flushing during transport. - Safely dispose of contaminated clothing, equipment, and materials. ## What should I know about watering a lead-acid battery? Flooded lead-acid batteries (e.g., used in some electric forklifts) contain an electrolyte solution of sulfuric acid and distilled water. During normal operation, the water evaporates and needs to be refilled (watered) to keep the battery operating effectively and safely. Use distilled water. Do not add sulfuric acid to the electrolyte. Batteries should be watered after it has been fully charged and has cooled down. Do not water a battery before or during charging, as the water may boil over and cause acid to leak from the battery. Develop procedures on how to safely water a battery, based on the manufacturer's instructions, and train workers. Appropriate personal protective equipment (PPE) should be worn, including eye and face protection (e.g., chemical safety goggles and face shield); chemical-resistant gloves, aprons, and boots; or other protective clothing as needed. Make sure to water the batteries in the designated charging area where there is access to spill response equipment, PPE, and emergency eyewash stations or showers. There are also sealed batteries, such as absorbed glass mat batteries, which have the electrolyte fluid sealed into the battery, and do not require distilled water to be added. Always use the type of battery that is compatible with the equipment and recommended by the manufacturer. ## Are there any other hazards involved? It…
[14] Sulfuric Acid
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# What Personal Protective Equipment (PPE) is needed when working with sulfuric acid? Eye/Face Protection: Wear chemical safety goggles and face shield when contact is possible. Skin Protection: Wear chemical protective clothing e.g. gloves, aprons, boots. Suitable materials (sulfuric acid 30-70%) include: butyl rubber, natural rubber, neoprene rubber, polyvinyl chloride (PVC), Viton®, Viton®/butyl rubber, AlphaTec® (02-100, 4000, EVO, VPS), Kemblok®, Silver Shield® - PE/EVAL/PE, Saranex®ᵀM, Chemprotex® 300, ChemMAX® 3, Tychem® 6000. ## Respiratory Protection: Up to 15 mg/m³: (APF = 25) Any supplied-air respirator operated in a continuous-flow mode*; or Any powered, air-purifying respirator with acid gas cartridge(s) in combination with a high-efficiency particulate filter*. (APF = 50) Any chemical cartridge respirator with a full facepiece and acid gas cartridge(s) in combination with an N100, R100, or P100 filter; or Any air-purifying, full-facepiece respirator (gas mask) with a chin-style, front- or back-mounted acid gas canister having an N100, R100, or P100 filter; or Any self-contained breathing apparatus with a full facepiece; or Any supplied- air respirator with a full facepiece. *Causes eye irritation or damage; eye protection needed. APF = Assigned Protection Factor Recommendations apply only to National Institute for Occupational Safety and Health (NIOSH) approved respirators. Refer to the NIOSH Pocket Guide to Chemical Hazards for more information. Fact sheet last revised: 2023-01-27 ## Disclaimer Although every effort is made to ensure the accuracy, currency and completeness of the information, CCOHS does not guarantee, warrant, represent or undertake that the information provided is correct, accurate or current. CCOHS is not liable for any loss, claim, or demand arising directly or indirectly from any use or reliance upon the information. Sulfuric Acid CCOHS
[15] Battery Charging - Industrial Lead-Acid Batteries
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CCOHS CCHST Canadian Centre for Occupational Health and Safety Centre canadien d'hygiène et de sécurité au travail Safety Hazards # Battery Charging - Industrial Lead-Acid Batteries ## On this page Why is it important to follow safety. procedures when charging batteries? What are the risks of charging an industrial lead-acid battery? Why is there a risk of an explosion? What are the ventilation requirements for charging areas? Why can you get a burn from acid when handling the batteries? What should I know about watering a lead-acid battery? Are there any other hazards involved? How should industrial size batteries be handled? ## Why is it important to follow safety procedures when charging batteries? The use, handling and charging of batteries in the workplace can be hazardous. It is important to identify and assess the hazards and risks, and to have the appropriate control measures in place to protect workers. The hazards and risks associated with a battery will depend on the type of battery, how it is used, how it needs to be charged and maintained, the area where it is being charged and used, among other factors. Workplaces should always make sure that procedures and practices are developed based on the battery's manufacturer's instructions and recommendations. Requirements from occupational health and safety legislation, building codes, electrical codes, and fire codes must also be followed. Always make sure the charging stations and devices have a Canadian certification mark (such as from the Canadian Standards Association (CSA) or Intertek (cETL)), indicating it meets Canadian electrical safety standards (jurisdictions may specify which certification marks are acceptable). In all cases, workers should be trained on safe work procedures, spill response, first-aid, and other related duties. Refer to the manufacturer's instructions and safety data sheets (SDS). Battery Charging - Industrial Lead-Acid Batteries CCOHS
[16] Safety Data Sheet - Sulfuric Acid
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Open source documentSource excerpt
# SAFETY DATA SHEET (cont.) ## SECTION 2: Hazards identification (cont.) <table><tr><th colspan="2">Hazard statement(s)</th></tr><tr><td>H290</td><td>May be corrosive to metals.</td></tr><tr><td>H314</td><td>Causes severe skin burns and eye damage.</td></tr><tr><td colspan="2">Precautionary statement(s)</td></tr><tr><td>P234</td><td>Keep only in original container.</td></tr><tr><td>P264</td><td>Wash skin thoroughly after handling.</td></tr><tr><td>P280</td><td>Wear protective gloves/ protective clothing/ eye protection/ face protection.</td></tr><tr><td>P301 + P330 + P331</td><td>IF SWALLOWED: Rinse mouth. Do NOT induce vomiting.</td></tr><tr><td>P303 + P361 + P353</td><td>IF ON SKIN (or hair): Take off immediately all contaminated clothing. Rinse skin with water/ shower.</td></tr><tr><td>P304 + P340 + P310</td><td>IF INHALED: Remove person to fresh air and keep comfortable for breathing. Immediately call a POISON CENTER/ doctor.</td></tr><tr><td>P305 + P351 + P338 +</td><td>IF IN EYES: Rinse cautiously with water for several minutes.</td></tr><tr><td>P310</td><td>Remove contact lenses, if present and easy to do. Continue rinsing. Immediately call a POISON CENTER/ doctor.</td></tr><tr><td>P363</td><td>Wash contaminated clothing before reuse.</td></tr><tr><td>P390</td><td>Absorb spillage to prevent material damage.</td></tr><tr><td>P405</td><td>Store locked up.</td></tr><tr><td>P406</td><td>Store in corrosive resistant container with a resistant inner liner.</td></tr><tr><td>P501</td><td>Dispose of contents/ container to an approved waste disposal plant.</td></tr></table> 2.3 Hazards not otherwise classified (HNOC) or not covered by GHS - none ## SECTION 3: Composition/information on ingredients ## 3.1 Substances Formula : H₂O₄S Molecular weight : 98.08 g/mol CAS-No. : 7664-93-9 EC-No. : 231-639-5 Index-No. : 016-020-00-8 <table><tr><th>Component</th><th>Classification</th><th>Concentration</th></tr><tr><td colspan="3">sulphuric acid</td></tr><tr><td></td><td>…
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